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Reassembly [12/2019 - ]: Procedure

  1. INSTALL MASTER CYLINDER RESERVOIR GROMMET 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.
      GTY910737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium Soap Base Glycol Grease
    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder body.
  2. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY 
    1. Secure the brake master cylinder body in a vise.
      NOTE:

      Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

    2. Install the brake master cylinder reservoir sub-assembly to the brake master cylinder body.
      NOTE:

      Do not drop the brake master cylinder reservoir sub-assembly.

  3. INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN 
    1. Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir sub-assembly.
      GTY916599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the brake master cylinder sub-assembly from the vise.