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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Vacuum Pump >> Removal [12/2019 - 10/2022] >> Procedure

Removal [12/2019 - 10/2022]: Procedure

  1. REMOVE BATTERY 

    Refer to REMOVAL [12/2019 - 10/2022]

  2. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 25 [12/2019 - 09/2020] , or refer to PROCEDURE - Step 25 [09/2020 - 10/2022]

  3. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
    1. Disengage the 5 clamps from the battery clamp sub-assembly.
      GTY916638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts, nut and battery clamp sub-assembly.
  4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to REMOVAL [12/2019 - 10/2022]

  5. REMOVE NO. 2 SURGE TANK STAY 

    Refer to PROCEDURE - Step 16

  6. SEPARATE INLET HEATER WATER HOSE B 
    1. Disengage the clamp to separate the inlet heater water hose B.
      GTY916573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE VACUUM HOSE SUB-ASSEMBLY 
    1. Disengage the clamp to separate the vacuum hose sub-assembly.
      GTY916574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SEPARATE BREATHER PLUG HOSE 
    1. Disengage the clamp to separate the bleeder plug hose.
      GTY943467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. SEPARATE ENGINE WIRE 
    1. Remove the 2 bolts and separate the engine wire.
      GTY943477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and separate the earth wire.
      GTY916615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT AIR TUBE 
    1. Slide the clip and disconnect the air tube from the vacuum pump assembly.
      GTY916572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VACUUM PUMP ASSEMBLY 
    1. Remove the 3 bolts and vacuum pump assembly from the engine assembly.
      GTY916571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 O-ring and No. 3 O-ring from the vacuum pump assembly.
      GTY872097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 O-ring
      *2 No. 3 O-ring