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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> FRONT BUMPER (for Sport Package) >> Disassembly [09/2020 - ] >> Procedure

Disassembly [09/2020 - ]: Procedure

  1. REMOVE FOG LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 2 [09/2020 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  2. REMOVE FOG LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  3. REMOVE FOG LIGHT BRACKET LH 
    1. Remove the 4 screws and fog light bracket LH.
      GTY1015622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FOG LIGHT BRACKET RH 

    HINT: 

    Use the same procedure as for the LH side.

  5. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2 [09/2020 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  6. REMOVE NO. 4 ENGINE ROOM WIRE 
    1. Disengage the 16 clamps to remove the No. 4 engine room wire.
      GTY1015344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE ULTRASONIC SENSOR CLIP 
    1. Remove the ultrasonic sensor clip.
      GTY1015623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Remove the 4 screws and front bumper extension mounting bracket.
      GTY1015579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE HOOD TO RADIATOR GRILLE SEAL 
    1. Disengage the 2 guides and 16 clips to remove the hood to radiator grille seal.
      GTY1015582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIATOR GRILLE BRACKET 
    1. Remove the 2 clips.
      GTY1015584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips and 12 screws.
      GTY1015434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clip *b Screw
    3. Disengage the 4 claws and 3 guides.
      GTY1015593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 6 guides to remove the radiator grille bracket.
      GTY1015597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT BUMPER MOULDING 
    1. Disengage the 8 claws and 3 guides to remove the front bumper moulding.
      GTY1015599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    1. Remove the screw.
      GTY1015571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 claws and guide to remove the radiator grille (or front panel) emblem.
      GTY1015573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 FRONT BUMPER LOWER RETAINER 
    1. Remove the screw and No. 1 front bumper lower retainer.
      GTY1015574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE RADIATOR GRILLE SUB-ASSEMBLY 
    1. Remove the 2 clips.
      GTY1015614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 10 claws and 2 guides to remove the radiator grille sub-assembly.
      GTY1016264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 FRONT BUMPER EXTENSION INSERT LH 
    1. Remove the 3 screws.
      GTY1015617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws and 3 guides to remove the No. 2 front bumper extension insert LH.
      GTY1015620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 2 FRONT BUMPER EXTENSION INSERT RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. REMOVE FRONT BUMPER SIDE MOULDING LH 
    1. Remove the 4 screws.
      GTY1015610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws to remove the front bumper side moulding LH.
      GTY1015611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT BUMPER SIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  19. REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY 
    1. Remove the 2 screws.
      GTY1015631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 17 claws and 2 guides to remove the lower radiator grille sub-assembly from the front bumper cover.
      GTY1015639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT BUMPER FILLER LH 
    1. Remove the 3 screws.
      GTY1015032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws and guide to remove the front bumper filler LH.
      GTY1015031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FRONT BUMPER FILLER RH 

    HINT: 

    Use the same procedure as for the LH side.

  22. REMOVE FRONT BUMPER ENERGY ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper energy absorber is necessary.

    1. Disengage the 2 guides to remove the front bumper energy absorber.
      GTY1015640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT BUMPER LOWER ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper lower absorber is necessary.

    See step  26

  24. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

    See step  27

  25. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

    See step  28

  26. REMOVE FRONT BUMPER SIDE STAY LH 

    HINT: 

    Perform this procedure only when replacement of the front bumper side stay LH is necessary.

    See step  29

  27. REMOVE FRONT BUMPER SIDE STAY RH 

    HINT: 

    Use the same procedure as for the LH side.

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