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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (2GR-FKS) - Service Information (2 Of 2) >> Engine Unit >> Components [12/2019 - 10/2022]

Components [12/2019 - 10/2022]

Fig 1: Engine Unit Replacement Components With Torque Specifications (1 Of 10)
GTY933580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A w/o Stud Bolt *B w/ Stud Bolt
*C for 2WD *D for AWD
*1 COMPRESSOR AND MAGNETIC CLUTCH *2 DRIVE SHAFT BEARING BRACKET
*3 NO. 5 CYLINDER BLOCK INSULATOR *4 ENGINE OIL LEVEL DIPSTICK GUIDE
*5 GENERATOR ASSEMBLY *6 IGNITION COIL ASSEMBLY
*7 NO. 1 COMPRESSOR MOUNTING BRACKET *8 NO. 2 IDLER PULLEY SUB-ASSEMBLY
*9 NO. 2 VENTILATION HOSE *10 NO. 2 WATER BY-PASS HOSE
*11 NO. 3 WATER BY-PASS HOSE *12 SENSOR WIRE
*13 VACUUM PUMP ASSEMBLY *14 VENTILATION HOSE
*15 V-RIBBED BELT *16 V-RIBBED BELT TENSIONER ASSEMBLY
*17 WATER FILLER BRACKET *18 WATER PUMP PULLEY
*19 WIRE HARNESS CLAMP BRACKET *20 BRACKET
*21 ENGINE OIL LEVEL DIPSTICK *22 ENGINE OIL LEVEL DIPSTICK GUIDE O-RING
*23 GENERATOR ASSEMBLY BRACKET *24 O-RING
*25 WATER BY-PASS HOSE ASSEMBLY - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
Non-reusable part * Precoated part
Do not apply lubricants to the threaded parts - -
Fig 2: Engine Unit Replacement Components With Torque Specifications (2 Of 10)
GTY889921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1) *2 CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)
*3 VVT SENSOR (for Intake Side of Bank 1) *4 VVT SENSOR (for Exhaust Side of Bank 1)
*5 SPARK PLUG *6 CYLINDER HEAD COVER SUB-ASSEMBLY
*7 CYLINDER HEAD COVER GASKET *8 SPARK PLUG TUBE GASKET
*9 NO. 1 ENGINE COVER SUB-ASSEMBLY *10 O-RING
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Adhesive 1324 * Precoated part
Fig 3: Engine Unit Replacement Components With Torque Specifications (3 Of 10)
GTY883414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2) *2 CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)
*3 VVT SENSOR (for Intake Side of Bank 2) *4 VVT SENSOR (for Exhaust Side of Bank 2)
*5 SPARK PLUG *6 CYLINDER HEAD COVER SUB-ASSEMBLY LH
*7 NO. 2 CYLINDER HEAD COVER GASKET *8 SPARK PLUG TUBE GASKET
*9 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) *10 OIL FILLER CAP SUB-ASSEMBLY
*11 OIL FILLER CAP GASKET *12 O-RING
*13 NO. 1 V-BANK COVER BRACKET - -
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Adhesive 1324 * Precoated part
Fig 4: Engine Unit Replacement Components With Torque Specifications (4 Of 10)
GTY1109331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A w/ Stud Bolt *B w/o Stud Bolt
*1 FRONT NO. 1 ENGINE MOUNTING BRACKET LH *2 WATER OUTLET
*3 NO. 2 WATER INLET HOUSING GASKET *4 ENGINE COOLANT TEMPERATURE SENSOR
*5 CYLINDER BLOCK WATER DRAIN COCK PLUG *6 CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY
*7 STUD BOLT *8 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
*9 WATER BY-PASS HOSE *10 CRANKSHAFT POSITION SENSOR PROTECTOR
*11 CRANKSHAFT POSITION SENSOR *12 SENSOR WIRE
*13 REAR ENGINE OIL SEAL *14 REAR ENGINE OIL SEAL RETAINER
*15 ENGINE OIL PRESSURE SWITCH ASSEMBLY *16 NO. 4 WATER BY-PASS HOSE
*17 NO. 5 WATER BY-PASS HOSE *18 OIL COOLER ASSEMBLY
*19 OIL COOLER PIPE *20 NO. 1 CYLINDER BLOCK INSULATOR
*21 HOSE CLAMP *22 O-RING
*23 NO. 2 CYLINDER BLOCK INSULATOR *24 NO. 3 CYLINDER BLOCK INSULATOR
*25 OIL COOLER GASKET *26 OIL HOLE COVER GASKET
*27 GASKET *28 NO. 1 OIL COOLER BRACKET
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Adhesive 1324 Adhesive 1344
MP grease * Precoated part
Do not apply lubricants to the threaded parts - -
Fig 5: Engine Unit Replacement Components With Torque Specifications (5 Of 10)
GTY931570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 NO. 1 OIL PAN BAFFLE PLATE *2 NO. 2 OIL PAN SUB-ASSEMBLY
*3 OIL FILTER CAP ASSEMBLY *4 OIL FILTER DRAIN PLUG
*5 OIL PAN SUB-ASSEMBLY *6 OIL STRAINER SUB-ASSEMBLY
*7 OIL FILTER ELEMENT *8 OIL PAN DRAIN PLUG GASKET
*9 OIL PAN DRAIN PLUG *10 O-RING
*11 ENGINE OIL LEVEL SENSOR *12 OIL FILTER BRACKET CLIP
*13 OIL PAN GASKET *14 STUD BOLT
*15 OIL STRAINER GASKET - -
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
Non-reusable part - -
Fig 6: Engine Unit Replacement Components With Torque Specifications (6 Of 10)
GTY1026255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*A w/ Stud Bolt *B w/o Stud Bolt
*1 CRANKSHAFT PULLEY *2 ENGINE WATER PUMP ASSEMBLY
*3 TIMING CHAIN CASE OIL SEAL *4 TIMING CHAIN COVER ASSEMBLY
*5 TIMING CHAIN COVER PLATE *6 TIMING CHAIN COVER GASKET
*7 WATER PUMP GASKET *8 CRANKSHAFT PULLEY SET BOLT
*9 OIL PUMP GASKET - -
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
MP grease Do not apply lubricants to the threaded parts
Fig 7: Engine Unit Replacement Components With Torque Specifications (7 Of 10)
GTY644125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CHAIN SUB-ASSEMBLY *2 CHAIN TENSIONER SLIPPER
*3 CRANKSHAFT TIMING SPROCKET *4 IDLE SPROCKET ASSEMBLY
*5 NO. 1 CHAIN TENSIONER ASSEMBLY *6 NO. 1 CHAIN VIBRATION DAMPER
*7 NO. 2 CHAIN VIBRATION DAMPER *8 NO. 1 IDLE GEAR SHAFT
*9 NO. 2 IDLE GEAR SHAFT *10 CRANKSHAFT TIMING GEAR KEY
N.m (kgf/cm, ft.lbf): Specified torque - -
Fig 8: Engine Unit Replacement Components With Torque Specifications (8 Of 10)
GTY748721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT *2 CAMSHAFT BEARING CAP (for Bank 1)
*3 CAMSHAFT HOUSING SUB-ASSEMBLY *4 NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
*5 NO. 2 CAMSHAFT *6 NO. 2 CHAIN TENSIONER ASSEMBLY
*7 VALVE LASH ADJUSTER ASSEMBLY *8 VALVE STEM CAP
*9 NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1) *10 CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 1)
*11 CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 1) *12 CAMSHAFT BEARING CAP OIL HOLE GASKET
*13 FUEL PUMP LIFTER HOUSING *14 CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 1)
*15 CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 1) *16 OIL CONTROL VALVE FILTER
*17 STRAIGHT PIN (for Bank 1) *18 CAMSHAFT BEARING CAP SETTING RING PIN (for Bank 1)
*19 NO. 1 CAMSHAFT BEARING CAP *20 NO. 2 CAMSHAFT BEARING CAP
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Fig 9: Engine Unit Replacement Components With Torque Specifications (9 Of 10)
GTY723478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CAMSHAFT BEARING CAP (for Bank 2) *2 CAMSHAFT HOUSING SUB-ASSEMBLY LH
*3 NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY *4 NO. 3 CAMSHAFT SUB-ASSEMBLY
*5 NO. 3 CHAIN TENSIONER ASSEMBLY *6 NO. 4 CAMSHAFT SUB-ASSEMBLY
*7 VALVE LASH ADJUSTER ASSEMBLY *8 VALVE STEM CAP
*9 NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2) *10 CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 2)
*11 CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 2) *12 CAMSHAFT BEARING CAP OIL HOLE GASKET LH
*13 CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2) *14 CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)
*15 STRAIGHT PIN (for Bank 2) *16 CAMSHAFT BEARING CAP SETTING RING PIN (for Bank 2)
*17 OIL CONTROL VALVE FILTER *18 NO. 3 CAMSHAFT BEARING CAP
*19 NO. 4 CAMSHAFT BEARING CAP - -
N.m (kgf/cm, ft.lbf): Specified torque Non-reusable part
Fig 10: Engine Unit Replacement Components With Torque Specifications (10 Of 10)
GTY919150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Callout Description Callout Description
*1 CYLINDER HEAD SUB-ASSEMBLY *2 CYLINDER HEAD GASKET
*3 CYLINDER HEAD LH *4 NO. 2 CYLINDER HEAD GASKET
*5 CYLINDER HEAD SET PLATE WASHER *6 CYLINDER HEAD SET BOLT
*7 WATER INLET PIPE *8 CYLINDER BLOCK SUB-ASSEMBLY
*9 CYLINDER BLOCK WATER JACKET SPACER *10 CYLINDER BLOCK WATER JACKET SPACER LH
Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N.m (kgf/cm, ft.lbf) N.m (kgf/cm, ft.lbf): Specified torque
Non-reusable part - -
*T1 1st: 36 (367, 27)
2nd: Turn 90°
3rd: Turn 90°
- -