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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Emission Control System (A25A-FXS) - Service Information) >> Fuel Vapor Containment Valve >> Removal [12/2019 - ] >> Procedure

Removal [12/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE FRONT FLOOR COVER LH 

    Refer to PROCEDURE - Step 5 [12/2019 - 10/2022] , or refer to PROCEDURE - Step 5 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 5 [11/2023 - ]

  2. REMOVE FUEL VAPOR CONTAINMENT VALVE (CLOSE TANK WITH BOLT VALVE ASSEMBLY) 
    1. Disconnect the fuel vapor containment valve (close tank with bolt valve assembly) connector.
      GTY880658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).
      GTY857128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer *b Tab
      *c Tube Connector *d O-ring
      *e Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly)) - -
      Pinch Pull
      NOTE:
      • Remove any dirt or foreign matter on the tube connector before performing this work.
      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
      • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
      • If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.

      HINT: 

      Do not remove the retainer.

      1. Pinch the tabs of the retainer to disengage the lock claws and pull it down.
      2. Pull off the fuel tank vent hose sub-assembly.
    3. Disconnect the fuel tank evaporation vent tube sub-assembly from the fuel vapor containment valve (close tank with bolt valve assembly).
      GTY853264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer *b Tab
      *c Tube Connector *d O-ring
      *e Pipe (Fuel Vapor Containment Valve (Close Tank with Bolt Valve Assembly)) - -
      Pinch Pull
      NOTE:
      • Remove any dirt or foreign matter on the tube connector before performing this work.
      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (close tank with bolt valve assembly)).
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the fuel tank evaporation vent tube sub-assembly.
      • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank evaporation vent tube sub-assembly.
      • If the tube connector and pipe (fuel vapor containment valve (close tank with bolt valve assembly)) are stuck, push and pull to release them.

      HINT: 

      Do not remove the retainer.

      1. Pinch the tabs of the retainer to disengage the lock claws and pull it down.
      2. Pull off the fuel tank evaporation vent tube sub-assembly.
    4. Loosen the 2 bolts to remove the fuel vapor containment valve (close tank with bolt valve assembly) from the vehicle body.
      GTY880656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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