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Removal [10/2022 - 11/2023]: Procedure

  1. REMOVE FRONT AXLE ASSEMBLY 

    Refer to REMOVAL [10/2022 - 11/2023]

  2. REMOVE FRONT LOWER BALL JOINT ASSEMBLY 
    1. Secure the front axle assembly in a vise using aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY906586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the cotter pin.
      GTY941257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the nut.
    4. Install SST to the front lower ball joint assembly as shown in the illustration.
      • SST: 09960-20010 
        1. 09961-02050
      GTY909773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 1 mm (0.0394 in.)
      NOTE:

      Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.).

    5. Using SST, remove the front lower ball joint assembly from the front axle assembly as shown in the illustration.
      • SST: 09960-20010 
        1. 09961-02010
        2. 09961-02050
      GTY916457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Center Nut
      *b Molybdenum Grease Application Area
      *c Place wrench here
      *d String
      *e Spacer
      Turn
      WARNING:

      Apply molybdenum grease to the threads and end of the SST bolt.

      NOTE:
      • Be sure to tighten the string firmly to secure SST to the front axle assembly to prevent SST from falling off.
      • Install SST with the center nut so that (A) and (B) shown in the illustration are parallel. Otherwise, the front lower ball joint dust cover may be damaged.
      • Be sure to place a wrench on the part shown in the illustration.
      • Do not damage the front lower ball joint dust cover.
      • Do not damage the steering knuckle.
      • Do not damage the front disc brake dust cover.
      • Make sure that SST is securely positioned on the spacer.
      • If the steering knuckle spacer has come off, replace the steering knuckle with a new one.