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Removal [12/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE REAR NO. 1 SEAT ASSEMBLY LH (for 60/40 Split Seat Type) 

    Refer to REMOVAL [12/2019 - ]

  2. REMOVE REAR NO. 1 SEAT ASSEMBLY RH (for 60/40 Split Seat Type) 

    Refer to REMOVAL [12/2019 - ]

  3. REMOVE REAR NO. 1 SEAT ASSEMBLY (for Captain Seat Type) 

    Refer to REMOVAL [12/2019 - ]

  4. REMOVE REAR CONSOLE BOX ASSEMBLY (for Captain Seat Type) 

    Refer to REMOVAL [12/2019 - ]

  5. SEPARATE FRONT FLOOR CARPET ASSEMBLY 
    1. Remove the 2 clips.
      GTY880470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn back the front floor carpet assembly to the point that the HV battery is visible.
  6. REMOVE REAR FLOOR SILENCER 
    1. Remove the 2 clips and rear floor silencer.
      GTY880471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE BLOWER SUB-ASSEMBLY (for LH Side) 
    1. Disengage the 3 clamps.
      GTY880436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the battery cooling blower assembly connector.
    3. GTY880437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 bolts.

    4. Disengage the 2 claws to remove the blower sub-assembly from the HV battery.
      GTY880438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 HV BATTERY INTAKE DUCT LH 
    1. GTY880416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the clip.

    2. Disengage the claw to remove the No. 1 HV battery intake duct LH from the battery cooling blower assembly.
  9. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for LH Side) 
    1. Disengage the clamp.
      GTY880418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and battery cooling blower assembly from the No. 2 battery cooling bracket.
      NOTE:
      • Be sure not to touch the fan part of the battery cooling blower assembly.
      • Do not lift the battery cooling blower assembly using the wire harness.
  10. REMOVE BLOWER SUB-ASSEMBLY (for RH Side) 
    1. Disconnect the battery cooling blower assembly connector.
      GTY880446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY880448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 bolts.

    3. Disengage the 2 claws to remove the blower sub-assembly from the HV battery.
      GTY935470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT 
    1. GTY935463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 clips and No. 1 hybrid battery intake duct from the battery cooling blower assembly.

  12. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for RH Side) 
    1. Disengage the clamp.
      GTY880419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and battery cooling blower assembly from the No. 1 battery cooling bracket.
      NOTE:
      • Be sure not to touch the fan part of the battery cooling blower assembly.
      • Do not lift the battery cooling blower assembly using the wire harness.
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