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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Stop And Start System - Diagnostic Codes (1 Of 3) >> Stop And Start System >> DTC P0615-11: Starter Relay Circuit Short to Ground [11/2023 - ] >> Procedure

DTC P0615-11: Starter Relay Circuit Short to Ground [11/2023 - ]: Procedure

  1. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BBC FUSE) 
    1. Disconnect the engine stop and start ECU connector.
    2. Remove the BBC NO. 1 and BBC NO. 2 fuses from the No. 1 engine room relay block and No. 1 junction block assembly.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A33-1 (BIN2) - BBC NO. 2 fuse terminal 2 Always Below 1 Ω
      A33-3 (BIN1) - BBC NO. 1 fuse terminal 2 Always Below 1 Ω
      A33-1 (BIN2) - Body ground Always 10 kΩ or higher
      A33-3 (BIN1) - Body ground Always 10 kΩ or higher
      BBC NO. 1 fuse terminal 2 - Body ground Always 10 kΩ or higher
      BBC NO. 2 fuse terminal 2 - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST RELAY) 
    1. Disconnect the engine stop and start ECU connectors.
    2. Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
    3. Remove the BBC NO. 1 and BBC NO. 2 fuses from the No. 1 engine room relay block and No. 1 junction block assembly.
    4. Disconnect the certification ECU (smart key ECU assembly) connector.
    5. Disconnect the park/neutral position switch assembly connector.
    6. Disconnect the ECM connector.
    7. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A34-21 (STA) - ST relay terminal 2 Always Below 1 Ω
      A34-21 (STA) - Body ground Always 10 kΩ or higher
      ST relay terminal 2 - Body ground Always 10 kΩ or higher
      A33-1 (BIN2) - A34-21 (STA) Always 10 kΩ or higher
      A33-3 (BIN1) - A34-21 (STA) Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  3

  3. CHECK ENGINE STOP AND START ECU 
    1. Disconnect the engine stop and start ECU connector.
      GTY1180696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Engine Stop and Start ECU)
      - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A34-21 (STA) - A34-6 (DGND) Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE ENGINE STOP AND START ECU. Refer to  REMOVAL [11/2023 - ] 

    Result: 

    OK 

    See step  4

  4. INSPECT RELAY (ST RELAY) 
    1. Inspect the ST relay.

      Refer to ON-VEHICLE INSPECTION [10/2022 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - ] 

    Result: 

    NG 

    REPLACE RELAY (ST RELAY)