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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 60 (Hybrid Control System (AWD) - Circuit Tests (2 Of 2)) >> HYBRID CONTROL SYSTEM (for AWD) >> Shut Down Signal Circuit [12/2019 - 11/2023] >> Procedure

Shut Down Signal Circuit [12/2019 - 11/2023]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK HYBRID VEHICLE CONTROL ECU 
    1. Turn the ignition switch to ON.
    2. Measure the voltage according to the value(s) in the table below.
      GTY938617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component with harness connected
      (Hybrid Vehicle Control ECU)
      - -

      Standard Voltage

      Tester Connection Condition Specified Condition
      A31-6 (HSDN) - H67-3 (E1) Ignition switch ON Below 4.5 V
    3. Turn the ignition switch off.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    SHUTDOWN SIGNAL CIRCUIT NORMAL (PERFORM NEXT STEP FOR REFERENCED DTC) 

    Result: 

    NG 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the A55 inverter with converter assembly connector.
    3. Disconnect the A31 hybrid vehicle control ECU connector.
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Turn the ignition switch to ON.
    6. Measure the voltage according to the value(s) in the table below.
      GTY878640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Inverter with Converter Assembly)
      *b Front view of wire harness connector
      (to Hybrid Vehicle Control ECU)

      Standard Voltage

      Tester Connection Condition Specified Condition
      A55-6 (HSDN) or A31-6 (HSDN) - Body ground Ignition switch ON Below 1 V
      NOTE:

      Turning the ignition switch to ON with the hybrid vehicle control ECU and inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

    7. Turn the ignition switch off.
    8. Disconnect the cable from the negative (-) auxiliary battery terminal.
    9. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A55-6 (HSDN) - A55-36 (+B) Ignition switch off 10 kΩ or higher
      A55-6 (HSDN) - A55-35 (+B2) Ignition switch off 10 kΩ or higher
      A31-6 (HSDN) - A31-11 (+B1) Ignition switch off 10 kΩ or higher
      A31-6 (HSDN) - A31-5 (MREL) Ignition switch off 10 kΩ or higher
    10. Reconnect the A31 hybrid vehicle control ECU connector.
    11. Reconnect the A55 inverter with converter assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  3

  3. CHECK INVERTER WITH CONVERTER ASSEMBLY 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the A55 inverter with converter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.
      GTY902320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Inverter with Converter Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition
      A55-6 (HSDN) - A55-36 (+B) Ignition switch off 10 kΩ or higher
      A55-6 (HSDN) - A55-35 (+B2) Ignition switch off 10 kΩ or higher
    4. Reconnect the A55 inverter with converter assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  REMOVAL [12/2019 - 10/2022]  , or refer to  REMOVAL [10/2022 - 11/2023] 

    Result: 

    NG 

    REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to  REMOVAL [12/2019 - 10/2022]  , or refer to  REMOVAL [10/2022 - 11/2023]