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How To Proceed With Troubleshooting [12/2019 - ]: Procedure

  1. VEHICLE BROUGHT TO WORKSHOP 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  2

  2. CUSTOMER PROBLEM ANALYSIS 

    HINT: 

    • In troubleshooting, check that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
    • Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.
    • The following 5 items are important points for analysis:
      What Vehicle model, system name
      When Date, time, occurrence frequency
      Where Road conditions
      Under what conditions? Driving conditions, weather conditions
      How did it happen? Problem symptoms

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  3

  3. INSPECT AUXILIARY BATTERY 
    1. for HV Model
      1. Measure the auxiliary battery voltage with the ignition switch off.

        Standard Voltage

        11 to 14 V

        HINT: 

        If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step.

    2. for Gasoline Model
      1. Measure the auxiliary battery voltage.

        Standard Voltage

        11 to 14 V

        HINT: 

        If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step.

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  4

  4. CHECK CAN COMMUNICATION SYSTEM* 
    1. Check if CAN communication system DTCs are output.

      for HV Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - 10/2021] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2021 - 10/2022] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2022 - 11/2023] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

      for Gasoline Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - 10/2022] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2022 - 11/2023] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

      Result

      Result Proceed to
      CAN DTCs are not output. A
      CAN DTCs are output. B

    Result: 

    GO TO CAN COMMUNICATION SYSTEM 

    for HV Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - 10/2021] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2021 - 10/2022] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2022 - 11/2023] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

    for Gasoline Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - 10/2022] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2022 - 11/2023] , or refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

    Result: 

    See step  5

  5. CHECK DTC* 
    1. Check for DTCs.

      Safety connect system: Refer to DTC CHECK / CLEAR [12/2019 - ]

      Telematics system: Refer to DTC CHECK / CLEAR [12/2019 - ] 

      Body Electrical > Telematics > Trouble Codes 

      Result

      Result Proceed to
      DTCs are not output. A
      Safety connect system DTCs are output. B
      Telematics system DTCs are output. C

    Result: 

    GO TO SAFETY CONNECT SYSTEM 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2019 - 10/2022] , or refer to DIAGNOSTIC TROUBLE CODE CHART [10/2022 - 11/2024] , or refer to DIAGNOSTIC TROUBLE CODE CHART [11/2024 - ]

    Result: 

    GO TO TELEMATICS SYSTEM 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2019 - ] 

    Result: 

    See step  6

  6. CHECK VEHICLE OPERATION HISTORY* 
    1. Check for vehicle control history and note any codes that are output.

      Body Electrical > Telematics > Utility 

      Tester Display
      Vehicle Control History (RoB)

      Result

      Result Proceed to
      No vehicle control history is output A
      Any vehicle control history is output B

    Result: 

    GO TO VEHICLE CONTROL HISTORY 

    Refer to VEHICLE CONTROL HISTORY [12/2019 - 10/2022] , or refer to VEHICLE CONTROL HISTORY [10/2022 - ]

    Result: 

    See step  7

  7. PROBLEM SYMPTOMS TABLE 
    1. Refer to Problem Symptoms Table.

      Refer to PROBLEM SYMPTOMS TABLE [12/2019 - 10/2022] , or refer to PROBLEM SYMPTOMS TABLE [10/2022 - ] 

      Result

      Result Proceed to
      Fault is not listed in Problem Symptoms Table. A
      Fault is listed in Problem Symptoms Table. B

      HINT: 

      If the symptom does not recur and no DTCs are output, perform the simulation method.

      Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - ]

    Result: 

    See step  9

    Result: 

    See step  8

  8. OVERALL ANALYSIS AND TROUBLESHOOTING* 
    1. Terminals of ECU

      Refer to TERMINALS OF ECU [12/2019 - 10/2021] , or refer to TERMINALS OF ECU [10/2021 - 10/2022] , or refer to TERMINALS OF ECU [10/2022 - ] 

    2. Data List / Active Test

      Refer to DATA LIST / ACTIVE TEST [12/2019 - ] 

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  9

  9. REPAIR OR REPLACE 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  10

  10. CONFIRMATION TEST 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    END