Replacement [10/2022 - 11/2023]: Procedure
- REMOVE REAR NO. 2 DIFFERENTIAL SUPPORT
Refer to REMOVAL [10/2022 - 11/2023]
- REMOVE DIFFERENTIAL DISCONNECT COVER
See step 1
- REMOVE CLUTCH CONTROL SOLENOID WIRE
See step 6
- REMOVE ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY
See step 10
- REMOVE CONICAL SPRING WASHER
See step 15
- REMOVE REAR DIFFERENTIAL DUST DEFLECTOR
See step 13
- REMOVE TRANSMISSION COUPLING DUST SEAL
- Using a piece of cloth and a screwdriver, remove the transmission coupling dust seal.
*a Protective Tape *b Cloth NOTE:- Do not damage the end surface of the electro magnetic control coupling sub-assembly.
- Do not damage the contact surface of the transmission coupling dust seal and electro magnetic control coupling sub-assembly.
HINT:
Tape the screwdriver tip before use.
If the end surface or contact surface of the electro magnetic control coupling sub-assembly is damaged while removing the transmission coupling dust seal, replace the electro magnetic control coupling sub-assembly with a new one.
- Using a piece of cloth and a screwdriver, remove the transmission coupling dust seal.
- REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL
- INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL
- Using SST and a press, install a new rear differential carrier oil seal to the rear differential carrier assembly.
- SST: 09351-40010
- 09351-04010
*1 Rear Differential Carrier Oil Seal NOTE:- Install the rear differential carrier oil seal uniformly.
- Press fit the rear differential carrier oil seal straight.
- Do not damage the rear differential carrier oil seal.
- Do not excessively press in the rear differential carrier oil seal.
- Make sure to install the rear differential carrier oil seal as specified, otherwise a malfunction such as an oil leak may occur.
Standard Distance (A)
-0.3 to 0.3 mm (-0.0118 to 0.0118 in.)
- SST: 09351-40010
- Apply a light coat of MP grease to the lip of the rear differential carrier oil seal.
- Using SST and a press, install a new rear differential carrier oil seal to the rear differential carrier assembly.
- INSTALL TRANSMISSION COUPLING DUST SEAL
- Using SST, a steel plate, V-blocks and a press, install a new transmission coupling dust seal.
*1 Transmission Coupling Dust Seal *a Steel Plate *b V-block - SST: 09570-48010
Standard Distance (A)
-0.2 to 0.4 mm (-0.0079 to 0.0157 in.)
NOTE:- Make sure that the electro magnetic control coupling sub-assembly is supported as shown in the illustration.
- Make sure to fully install the transmission coupling dust seal to the electro magnetic control coupling sub-assembly.
- Do not damage the end surface of the electro magnetic control coupling sub-assembly.
If the end surface of the electro magnetic control coupling sub-assembly is damaged while installing the transmission coupling dust seal, replace the electro magnetic control coupling sub-assembly with a new one.
- Apply a light coat of MP grease to the lip of the transmission coupling dust seal.
- Using SST, a steel plate, V-blocks and a press, install a new transmission coupling dust seal.
- INSTALL REAR DIFFERENTIAL DUST DEFLECTOR
See step 7
- INSTALL CONICAL SPRING WASHER
See step 8
- INSTALL ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY
See step 9
- INSTALL CLUTCH CONTROL SOLENOID WIRE
See step 14
- INSTALL DIFFERENTIAL DISCONNECT COVER
See step 19
- TEMPORARILY INSTALL REAR NO. 2 DIFFERENTIAL SUPPORT
Refer to INSTALLATION [12/2019 - ]



