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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Restraints >> Air Bag, SRS >> Airbag System - Diagnostic Codes (6 Of 7) >> Airbag System >> DTC B166D: Lost Communication with Front Door Pressure Sensor RH; DTC B166E: Front Door Pressure Sensor RH Initialization Incomplete [12/2019 - 11/2023] >> Procedure

DTC B166D: Lost Communication with Front Door Pressure Sensor RH; DTC B166E: Front Door Pressure Sensor RH Initialization Incomplete [12/2019 - 11/2023]: Procedure

  1. CHECK CONNECTION OF CONNECTORS 
    1. Turn the ignition switch off.
    2. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    3. Check that the connectors are properly connected to the side airbag sensor assembly RH and rear airbag sensor RH. Also check that the connectors that link the floor wire and front door wire RH are properly connected.

      OK

      The connectors are properly connected.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    CONNECT CONNECTORS PROPERLY 

    Result: 

    OK 

    See step  2

  2. CHECK CONNECTORS 
    1. Disconnect the connectors from the side airbag sensor assembly RH and rear airbag sensor RH. Also disconnect the connectors that link the floor wire and front door wire RH.
    2. Check that the terminals of the connectors are not deformed or damaged.

      OK

      The terminals are not deformed or damaged.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FLOOR WIRE OR FRONT DOOR WIRE RH 

    Result: 

    OK 

    See step  3

  3. CHECK WIRE HARNESS 
    1. Connect the connectors that link the floor wire and front door wire RH.
      GTY939058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Side Airbag Sensor Assembly RH
      *2 Rear Airbag Sensor RH
      *3 Front Door Wire RH
      *4 Floor Wire
      *5 Service Wire
      *a Front view of wire harness connector
      (to Rear Airbag Sensor RH)
      *b Front view of wire harness connector
      (to Side Airbag Sensor Assembly RH)
    2. Connect the cable to the negative (-) auxiliary battery terminal.
    3. Turn the ignition switch to ON.
    4. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      M11-1 (BDR+) - Body ground Ignition switch ON Below 1 V
      M11-2 (BDR-) - Body ground Ignition switch ON Below 1 V
    5. Turn the ignition switch off.
    6. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    7. Using a service wire, connect terminals 2 (BDR+) and 1 (BDR-) of connector E.
      NOTE:

      Do not forcibly insert the service wire into the terminals of the connector when connecting the wire.

    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      M11-1 (BDR+) - M11-2 (BDR-) Always Below 1 Ω
    9. Disconnect the service wire from connector E.
    10. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      M11-1 (BDR+) - M11-2 (BDR-) Always 1 MΩ or higher
      M11-1 (BDR+) - Body ground Always 1 MΩ or higher
      M11-2 (BDR-) - Body ground Always 1 MΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  6

    Result: 

    OK 

    See step  4

  4. CHECK REAR AIRBAG SENSOR RH 
    1. Connect the connector to the side airbag sensor assembly RH.
      GTY436338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Airbag Sensor LH
      *2 Airbag Sensor Assembly
    2. Interchange the rear airbag sensor RH with LH and connect the connectors.
    3. Connect the cable to the negative (-) auxiliary battery terminal.
    4. Turn the ignition switch to ON, and wait for at least 60 seconds.
    5. Clear the DTCs stored in memory.

      Body Electrical > SRS Airbag > Clear DTCs 

    6. Turn the ignition switch off.
    7. Turn the ignition switch to ON, and wait for at least 60 seconds.
    8. Check for DTCs.

      Body Electrical > SRS Airbag > Trouble Codes 

      HINT: 

      Codes other than DTCs B166D, B166E, B167B and B167C may be output at this time, but they are not related to this check.

      Result

      Result Proceed to
      DTC B166D or B166E is output. A
      DTC B167B or B167C is output. B
      DTCs B166D, B166E, B167B and B167C are not output. C
    9. Turn the ignition switch off.
    10. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    11. Return the rear airbag sensor RH and LH to their original positions and connect the connectors.

    Result: 

    B 

    REPLACE REAR AIRBAG SENSOR RH. Refer to  REMOVAL [12/2019 - 10/2022]  , or refer to  REMOVAL [10/2022 - 11/2023] 

    Result: 

    C 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - ] 

    Result: 

    A 

    See step  5

  5. CHECK SIDE AIRBAG SENSOR ASSEMBLY RH 
    1. Interchange the side airbag sensor assembly RH with LH and connect the connectors.
      GTY430525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Side Airbag Sensor Assembly LH
      *2 Rear Airbag Sensor RH
    2. Connect the cable to the negative (-) auxiliary battery terminal.
    3. Turn the ignition switch to ON, and wait for at least 60 seconds.
    4. Clear the DTCs stored in memory.

      Body Electrical > SRS Airbag > Clear DTCs 

    5. Turn the ignition switch off.
    6. Turn the ignition switch to ON, and wait for at least 60 seconds.
    7. Check for DTCs.

      Body Electrical > SRS Airbag > Trouble Codes 

      HINT: 

      Codes other than DTCs B166D, B166E, B167B and B167C may be output at this time, but they are not related to this check.

      Result

      Result Proceed to
      DTC B166D or B166E is output. A
      DTC B167B or B167C is output. B
      DTCs B166D, B166E, B167B and B167C are not output. C
    8. Turn the ignition switch off.
    9. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    10. Return the side airbag sensor assembly RH and LH to their original positions and connect the connectors.

    Result: 

    A 

    REPLACE AIRBAG SENSOR ASSEMBLY. Refer to  REMOVAL [12/2019 - 10/2022]  , or refer to  REMOVAL [10/2022 - 11/2023] 

    Result: 

    B 

    REPLACE SIDE AIRBAG SENSOR ASSEMBLY RH. Refer to  REMOVAL [12/2019 - 10/2022]  , or refer to  REMOVAL [10/2022 - 11/2023] 

    Result: 

    C 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - ] 

  6. CHECK FLOOR WIRE 
    1. Disconnect the floor wire connector from the front door wire RH.
      GTY847763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Side Airbag Sensor Assembly RH
      *2 Rear Airbag Sensor RH
      *3 Front Door Wire RH
      *4 Floor Wire
      *5 Service Wire
      *a Front view of wire harness connector
      (to Rear Airbag Sensor RH)
      *b Front view of wire harness connector
      (to Front Door Wire RH)
    2. Connect the cable to the negative (-) auxiliary battery terminal.
    3. Turn the ignition switch to ON.
    4. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      JM1-1 (BDR+) - Body ground Ignition switch ON Below 1 V
      JM1-2 (BDR-) - Body ground Ignition switch ON Below 1 V
    5. Turn the ignition switch off.
    6. Disconnect the cable from the negative (-) auxiliary battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    7. Using a service wire, connect terminals 1 (BDR+) and 2 (BDR-) of connector B.
      NOTE:

      Do not forcibly insert the service wire into the terminals of the connector when connecting the wire.

    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      JM1-1 (BDR+) - JM1-2 (BDR-) Always Below 1 Ω
    9. Disconnect the service wire from connector B.
    10. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      JM1-1 (BDR+) - JM1-2 (BDR-) Always 1 MΩ or higher
      JM1-1 (BDR+) - Body ground Always 1 MΩ or higher
      JM1-2 (BDR-) - Body ground Always 1 MΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE FRONT DOOR WIRE RH 

    Result: 

    NG 

    REPLACE FLOOR WIRE 

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