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Reassembly [12/2019 - 11/2024]: Procedure

  1. INSTALL CENTER SUPPORT BEARING 
    1. Using SST and a plastic hammer, install a new No. 1 dust deflector to the dimension (A).
      GTY1117297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09710-18050 
        1. 09711-01090

      Dimension (A)

      17.2 to 17.6 mm (0.678 to 0.692 in.)

      NOTE:

      Do not excessively press the No. 1 dust deflector.

    2. Using SST, install a new center support bearing and flange to the propeller intermediate shaft assembly to the dimension (A).
      • SST: 09612-22011 
      • SST: 09950-00020 
      • SST: 09950-00040 
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04020
        4. 09954-04040
        5. 09957-04010

      Dimension (A)

      113.5 mm (4.47 in.)

      HINT: 

      Perform this procedure with 2 or more people and prevent the propeller shaft from rotating.

      GTY1109939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      *c Flange
  2. INSTALL UNIVERSAL BOOT KIT 
    1. Install each new parts to the propeller intermediate shaft assembly in the order shown in the illustration.
      GTY1116114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Small Diameter Propeller Shaft Boot Clamp
      *2 Propeller Shaft Boot
      *3 Large Diameter Propeller Shaft Boot Clamp
    2. Install the small diameter side of the propeller shaft boot to the propeller intermediate shaft assembly.
    3. Align the matchmarks placed before removal.
      GTY1113667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. Using a brass bar and a hammer, install the inner race to the propeller intermediate shaft assembly.
      NOTE:

      Be careful not to damage the inner race.

    5. Using a snap ring expander, install a new propeller shaft snap ring to the propeller intermediate shaft assembly.
      GTY1110744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Align the matchmarks and install the ball cage to the inner race.
      GTY1110287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    7. Install the 6 balls with grease to the inner race.
      NOTE:

      Be careful not to drop the balls.

      HINT: 

      Apply grease to the balls to keep them from falling.

  3. INSTALL REAR PROPELLER SHAFT ASSEMBLY 
    1. Align the matchmarks and insert the propeller intermediate shaft assembly into the rear propeller shaft assembly.
      GTY1116340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    2. Align the crimp position of the small diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.
      GTY1115034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      *b Crimp position
    3. Place SST onto the small diameter propeller shaft boot clamp, and while pushing it against the propeller shaft boot, slightly tighten the bolt of SST.
      • SST: 09521-24010 
      GTY1118428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
    4. While holding SST, tighten the bolt of SST until the specified clearance value of the small diameter propeller shaft boot clamp is met.

      Clearance

      Below 0.8 mm (0.0315 in.)

    5. Remove SST.
    6. Using SST, measure the clearance shown in the illustration.
      • SST: 09240-00021 

      Clearance

      Below 0.8 mm (0.0315 in.)

      NOTE:

      If the clearance is not as specified, retighten SST.

      GTY1110196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Fill the rear propeller shaft assembly and propeller shaft boot with grease.

      Standard Grease Capacity

      90 to 100 g (3.18 to 3.52 oz)

    8. Install the propeller shaft boot to the rear propeller shaft assembly to the specified value (A).
      GTY1177320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Measure the distance (A) of the propeller shaft assembly shown in the illustration. If the value is not as specified, reinstall the propeller shaft boot.

      Dimension (A)

      189.3 to 191.7 mm (7.45 to 7.55 in.)

    10. Align the crimp position of the large diameter propeller shaft boot clamp with the matchmark of the rear propeller shaft assembly.
      GTY1119389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      *b Crimp position
    11. Temporarily bend the lever from the fulcrum part of the large diameter propeller shaft boot clamp.
      GTY1117971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Using a screwdriver, stake the large diameter propeller shaft boot clamp.
      NOTE:

      Be careful not to damage the propeller shaft boot.

      GTY1110740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. Confirm that the matchmarks of the propeller intermediate shaft assembly and rear propeller shaft assembly are aligned.
      GTY1111832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    14. Check whether the propeller intermediate shaft assembly dimension (A) is within specification.

      Dimension (A)

      189.3 to 191.7 mm (7.45 to 7.55 in.)

      GTY1177320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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