Service Data [12/2019 - 10/2022]
ENGINE
| Ignition timing | Ignition advance function disabled by Active Test | 8 to 12° BTDC at idle (Transaxle should be in neutral or park) |
| Ignition advance function not disabled by Active Test | 12 to 24° BTDC at idle (Transaxle should be in neutral or park) | |
| Engine idle speed | 650 to 750 rpm (Transaxle should be in neutral or park) | |
| Compression | Standard compression pressure | 1400 kPa (14.3 kgf/cm2 , 203 psi) |
| Minimum compression pressure | 1050 kPa (10.7 kgf/cm2 , 152 psi) | |
| Pressure difference between each cylinder | 200 kPa (2.0 kgf/cm2 , 29 psi) or less | |
FRONT CRANKSHAFT OIL SEAL
| Timing chain case oil seal | Depth | Standard | 0 to 1.0 mm (0 to 0.0394 in.) |
REAR CRANKSHAFT OIL SEAL
| Rear engine oil seal | Depth | Standard | -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
ENGINE UNIT
| Camshaft | Runout | Maximum | 0.04 mm (0.00157 in.) | |
| Cam lobe height | Intake | Standard | 44.335 to 44.435 mm (1.74547 to 1.74941 in.) | |
| Minimum | 44.235 mm (1.74154 in.) | |||
| Exhaust | Standard | 43.866 to 43.966 mm (1.72701 to 1.73094 in.) | ||
| Minimum | 43.766 mm (1.72307 in.) | |||
| Exhaust (for Fuel Pump) | Standard | 40.554 to 40.654 mm (1.59661 to 1.60055 in.) | ||
| Minimum | 40.454 mm (1.59268 in.) | |||
| Journal diameter | No. 1 journal | Standard | 35.946 to 35.960 mm (1.41519 to 1.41575 in.) | |
| No. 2, No. 3, No. 4 journals | Standard | 25.959 to 25.975 mm (1.02201 to 1.02264 in.) | ||
| No. 5 journal | Standard | 25.969 to 25.985 mm (1.02240 to 1.02303 in.) | ||
| Thrust clearance | Standard | 0.08 to 0.13 mm (0.00315 to 0.00512 in.) | ||
| Maximum | 0.18 mm (0.00709 in.) | |||
| for Bank 1: Oil clearance | No. 1 journal | Standard | 0.032 to 0.063 mm (0.00126 to 0.00248 in.) | |
| Maximum | 0.10 mm (0.00394 in.) | |||
| No. 2, No. 3, No. 4 journals | Standard | 0.025 to 0.062 mm (0.000984 to 0.00244 in.) | ||
| Maximum | 0.10 mm (0.00394 in.) | |||
| No. 5 journal | Standard | 0.015 to 0.052 mm (0.000591 to 0.00205 in.) | ||
| Maximum | 0.10 mm (0.00394 in.) | |||
| for Bank 2: Oil clearance | No. 1 journal | Standard | 0.032 to 0.063 mm (0.00126 to 0.00248 in.) | |
| Maximum | 0.10 mm (0.00394 in.) | |||
| Other journals | Standard | 0.025 to 0.062 mm (0.000984 to 0.00244 in.) | ||
| Maximum | 0.10 mm (0.00394 in.) | |||
| Cylinder head set bolt | Diameter | Standard | 10.85 to 11.00 mm (0.427 to 0.433 in.) | |
| Minimum | 10.70 mm (0.421 in.) | |||
| Chain sub-assembly | Elongation | Maximum | 137.8 mm (5.43 in.) | |
| No. 2 chain sub-assembly | Elongation | Maximum | 137.8 mm (5.43 in.) | |
| Crankshaft timing sprocket | Diameter (with Chain sub-assembly) | Maximum | 62.2 mm (2.45 in.) | |
| Idle sprocket assembly | Diameter (with Chain sub-assembly) | Maximum | 65.2 mm (2.57 in.) | |
| Idle gear shaft | No. 1 idle gear shaft diameter | Standard | 22.987 to 23.000 mm (0.905 to 0.906 in.) | |
| Idle sprocket assembly inside diameter | Standard | 23.020 to 23.030 mm (0.906 to 0.907 in.) | ||
| Oil clearance | Standard | 0.020 to 0.043 mm (0.000787 to 0.00169 in.) | ||
| Maximum | 0.093 mm (0.00366 in.) | |||
| No. 2 chain tensioner assembly | Wear depth | Maximum | 1.0 mm (0.0394 in.) | |
| No. 3 chain tensioner assembly | Wear depth | Maximum | 1.0 mm (0.0394 in.) | |
| Chain tensioner slipper | Wear depth | Maximum | 1.0 mm (0.0394 in.) | |
| No. 1 chain vibration damper | Wear depth | Maximum | 1.0 mm (0.0394 in.) | |
| No. 2 chain vibration damper | Wear depth | Maximum | 1.0 mm (0.0394 in.) | |
| Intake manifold | Warpage | Maximum | 0.1 mm (0.00394 in.) | |
| Exhaust manifold | Warpage | Maximum | 0.7 mm (0.0276 in.) | |
| Rear engine oil seal | Protrusion height | Standard | -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) | |
| Straight pin | Protrusion height | Standard | 7.7 to 8.3 mm (0.303 to 0.327 in.) | |
| Camshaft bearing cap setting ring pin | Protrusion height | Standard | 2.7 to 3.3 mm (0.106 to 0.130 in.) | |
CYLINDER HEAD
| Cylinder head | Warpage | Standard | Bottom side | 0.05 mm (0.00197 in.) |
| Standard | Intake manifold side | 0.08 mm (0.00315 in.) | ||
| Standard | Exhaust manifold side | 0.08 mm (0.00315 in.) | ||
| Maximum | 0.10 mm (0.00394 in.) | |||
| Valve guide bush bore diameter | Use STD | 10.285 to 10.306 mm (0.405 to 0.406 in.) | ||
| Use O/S 0.05 | 10.335 to 10.356 mm (0.407 to 0.408 in.) | |||
| Intake valve | Valve stem diameter | Standard | 5.470 to 5.485 mm (0.215 to 0.216 in.) | |
| Margin thickness | Standard | 1.0 mm (0.0394 in.) | ||
| Minimum | 0.5 mm (0.0197 in.) | |||
| Overall length | Standard | 105.85 mm (4.17 in.) | ||
| Minimum | 105.35 mm (4.15 in.) | |||
| Valve seat width | Standard | 1.1 to 1.5 mm (0.0433 to 0.0591 in.) | ||
| Exhaust valve | Valve stem diameter | Standard | 5.465 to 5.480 mm (0.215 to 0.216 in.) | |
| Margin thickness | Standard | 1.0 mm (0.0394 in.) | ||
| Minimum | 0.5 mm (0.0197 in.) | |||
| Overall length | Standard | 110.40 mm (4.35 in.) | ||
| Minimum | 109.90 mm (4.33 in.) | |||
| Valve seat width | Standard | 1.1 to 1.5 mm (0.0433 to 0.0591 in.) | ||
| Inner compression spring | Free length | Standard | 54.53 mm (2.15 in.) | |
| Minimum | 52.43 mm (2.06 in.) | |||
| Deviation (Reference) | Maximum | 1.4 mm (0.0551 in.) | ||
| Intake valve guide bush | Bush inside diameter | Standard | 5.510 to 5.530 mm (0.217 to 0.218 in.) | |
| Oil clearance | Standard | 0.025 to 0.060 mm (0.000984 to 0.00236 in.) | ||
| Maximum | 0.12 mm (0.00472 in.) | |||
| Bush bore diameter | STD | 10.333 to 10.344 mm (0.40681 to 0.40724 in.) | ||
| O/S 0.05 | 10.383 to 10.394 mm (0.40878 to 0.40921 in.) | |||
| Protrusion height | Standard | 9.30 to 9.70 mm (0.366 to 0.382 in.) | ||
| Exhaust valve guide bush | Bush inside diameter | Standard | 5.510 to 5.530 mm (0.217 to 0.218 in.) | |
| Oil clearance | Standard | 0.030 to 0.065 mm (0.00118 to 0.00256 in.) | ||
| Maximum | 0.12 mm (0.00472 in.) | |||
| Bush bore diameter | STD | 10.333 to 10.344 mm (0.40681 to 0.40724 in.) | ||
| O/S 0.05 | 10.383 to 10.394 mm (0.40878 to 0.40921 in.) | |||
| Protrusion height | Standard | 9.30 to 9.70 mm (0.366 to 0.382 in.) | ||
| Ring pin | Protrusion height | Standard | 2.5 to 3.5 mm (0.0984 to 0.138 in.) | |
| Straight pin | Protrusion height | Standard | 17.5 to 19.5 mm (0.689 to 0.768 in.) | |
| Spark plug tube | Protrusion height | Standard | 73 mm (2.87 in.) | |
CYLINDER BLOCK
| Connecting rod thrust clearance | Standard | 0.15 to 0.40 mm (0.00591 to 0.0157 in.) | |
| Maximum | 0.50 mm (0.0197 in.) | ||
| Connecting rod oil clearance | Standard | 0.045 to 0.067 mm (0.00177 to 0.00264 in.) | |
| Maximum | 0.070 mm (0.00276 in.) | ||
| Standard connecting rod diameter | Mark 1 | 56.000 to 56.006 mm (2.20472 to 2.20496 in.) | |
| Mark 2 | 56.007 to 56.012 mm (2.20500 to 2.20519 in.) | ||
| Mark 3 | 56.013 to 56.018 mm (2.20523 to 2.20543 in.) | ||
| Mark 4 | 56.019 to 56.024 mm (2.20547 to 2.20566 in.) | ||
| Standard connecting rod bearing center wall thickness | Mark 1 | 1.482 to 1.485 mm (0.05835 to 0.05846 in.) | |
| Mark 2 | 1.486 to 1.488 mm (0.05850 to 0.05858 in.) | ||
| Mark 3 | 1.489 to 1.491 mm (0.05862 to 0.05870 in.) | ||
| Mark 4 | 1.492 to 1.494 mm (0.05874 to 0.05882 in.) | ||
| Cylinder block warpage | Maximum | 0.07 mm (0.00276 in.) | |
| Cylinder bore diameter | Reference diameter (New parts) | 94.000 to 94.012 mm (3.70078 to 3.70125 in.) | |
| Maximum | 94.130 mm (3.70590 in.) | ||
| Piston diameter | Reference diameter (New parts) | 93.962 to 93.992 mm (3.69928 to 3.70047 in.) | |
| Minimum | 93.830 mm (3.69409 in.) | ||
| Piston oil clearance | Reference oil clearance (New parts) | 0.008 to 0.050 mm (0.000315 to 0.00197 in.) | |
| Maximum | 0.075 mm (0.00295 in.) | ||
| Standard piston ring groove clearance | No. 1 compression ring | 0.020 to 0.070 mm (0.000787 to 0.00276 in.) | |
| No. 2 compression ring | 0.020 to 0.060 mm (0.000787 to 0.00236 in.) | ||
| Oil ring | 0.070 to 0.150 mm (0.00276 to 0.00591 in.) | ||
| Standard piston pin hole inside diameter | Mark A | 21.998 to 22.001 mm (0.86606 to 0.86618 in.) | |
| Mark B | 22.002 to 22.004 mm (0.86622 to 0.86630 in.) | ||
| Mark C | 22.005 to 22.007 mm (0.86634 to 0.86642 in.) | ||
| Standard piston pin diameter | Mark A | 21.997 to 22.000 mm (0.86602 to 0.86614 in.) | |
| Mark B | 22.001 to 22.003 mm (0.86618 to 0.86626 in.) | ||
| Mark C | 22.004 to 22.006 mm (0.86630 to 0.86638 in.) | ||
| Piston pin oil clearance | Standard | -0.002 to 0.004 mm (-0.0000787 to 0.000157 in.) | |
| Maximum | 0.015 mm (0.000591 in.) | ||
| Standard connecting rod bushing inside diameter | Mark A | 22.005 to 22.008 mm (0.86634 to 0.86645 in.) | |
| Mark B | 22.009 to 22.011 mm (0.86649 to 0.86657 in.) | ||
| Mark C | 22.012 to 22.014 mm (0.86661 to 0.86669 in.) | ||
| Connecting rod bushing oil clearance | Standard | 0.005 to 0.011 mm (0.000197 to 0.000433 in.) | |
| Maximum | 0.030 mm (0.00118 in.) | ||
| Piston ring end gap | No. 1 compression ring | Standard | 0.22 to 0.27 mm (0.00866 to 0.0106 in.) |
| Maximum | 0.50 mm (0.0197 in.) | ||
| No. 2 compression ring | Standard | 0.70 to 0.75 mm (0.0276 to 0.0295 in.) | |
| Maximum | 0.85 mm (0.0335 in.) | ||
| Oil ring | Standard | 0.10 to 0.35 mm (0.00394 to 0.0138 in.) | |
| Maximum | 0.45 mm (0.0177 in.) | ||
| Crankshaft thrust clearance | Standard | 0.04 to 0.24 mm (0.00157 to 0.00945 in.) | |
| Maximum | 0.30 mm (0.0118 in.) | ||
| Thrust washer thickness | 2.43 to 2.48 mm (0.0957 to 0.0976 in.) | ||
| Connecting rod bolt diameter | Standard | 7.2 to 7.3 mm (0.283 to 0.287 in.) | |
| Minimum | 7.0 mm (0.276 in.) | ||
| Crankshaft runout | Maximum | 0.06 mm (0.00236 in.) | |
| Crank main journal | Main journal diameter | Standard | 60.988 to 61.000 mm (2.40110 to 2.40157 in.) |
| Taper and out-of-round | Maximum | 0.02 mm (0.000787 in.) | |
| Crank pin | Crankshaft pin diameter | Standard | 52.992 to 53.000 mm (2.08630 to 2.08661 in.) |
| Taper and out-of-round | Maximum | 0.02 mm (0.000787 in.) | |
| Crankshaft oil clearance | No. 1 journal and No. 4 journal | Standard | 0.019 to 0.029 mm (0.000748 to 0.00114 in.) |
| Maximum | 0.050 mm (0.00197 in.) | ||
| No. 2 journal and No. 3 journal | Standard | 0.025 to 0.035 mm (0.000984 to 0.00138 in.) | |
| Maximum | 0.060 mm (0.00236 in.) | ||
| Standard crankshaft Main Journal Diameter | Mark 00 | 60.999 to 61.000 mm (2.40153 to 2.40157 in.) | |
| Mark 01 | 60.998 to 60.999 mm (2.40149 to 2.40153 in.) | ||
| Mark 02 | 60.997 to 60.998 mm (2.40145 to 2.40149 in.) | ||
| Mark 03 | 60.996 to 60.997 mm (2.40141 to 2.40145 in.) | ||
| Mark 04 | 60.995 to 60.996 mm (2.40137 to 2.40141 in.) | ||
| Mark 05 | 60.994 to 60.995 mm (2.40133 to 2.40137 in.) | ||
| Mark 06 | 60.993 to 60.994 mm (2.40129 to 2.40133 in.) | ||
| Mark 07 | 60.992 to 60.993 mm (2.40126 to 2.40129 in.) | ||
| Mark 08 | 60.991 to 60.992 mm (2.40122 to 2.40126 in.) | ||
| Mark 09 | 60.990 to 60.991 mm (2.40118 to 2.40122 in.) | ||
| Mark 10 | 60.989 to 60.990 mm (2.40114 to 2.40118 in.) | ||
| Mark 11 | 60.988 to 60.989 mm (2.40110 to 2.40114 in.) | ||
| Standard upper crankshaft bearing center wall thickness (No. 1 and No. 4 journal) | Mark 1 | 2.497 to 2.500 mm (0.09831 to 0.09843 in.) | |
| Mark 2 | 2.501 to 2.503 mm (0.09846 to 0.09854 in.) | ||
| Mark 3 | 2.504 to 2.506 mm (0.09858 to 0.09866 in.) | ||
| Mark 4 | 2.507 to 2.509 mm (0.09870 to 0.09878 in.) | ||
| Mark 5 | 2.510 to 2.512 mm (0.09882 to 0.09890 in.) | ||
| Standard lower crankshaft bearing center wall thickness (No. 1 and No. 4 journal) | Mark 1 | 2.478 to 2.481 mm (0.09756 to 0.09768 in.) | |
| Mark 2 | 2.482 to 2.484 mm (0.09772 to 0.09780 in.) | ||
| Mark 3 | 2.485 to 2.487 mm (0.09783 to 0.09791 in.) | ||
| Mark 4 | 2.488 to 2.490 mm (0.09795 to 0.09803 in.) | ||
| Mark 5 | 2.491 to 2.493 mm (0.09807 to 0.09815 in.) | ||
| Standard upper crankshaft bearing center wall thickness (No. 2 and No. 3 journal) | Mark 1 | 2.476 to 2.479 mm (0.09748 to 0.09760 in.) | |
| Mark 2 | 2.480 to 2.482 mm (0.09764 to 0.09772 in.) | ||
| Mark 3 | 2.483 to 2.485 mm (0.09776 to 0.09783 in.) | ||
| Mark 4 | 2.486 to 2.488 mm (0.09787 to 0.09795 in.) | ||
| Mark 5 | 2.489 to 2.491 mm (0.09799 to 0.09807 in.) | ||
| Standard lower crankshaft bearing center wall thickness (No. 2 and No. 3 journal) | Mark 1 | 2.493 to 2.496 mm (0.09815 to 0.09827 in.) | |
| Mark 2 | 2.497 to 2.499 mm (0.09831 to 0.09839 in.) | ||
| Mark 3 | 2.500 to 2.502 mm (0.09843 to 0.09850 in.) | ||
| Mark 4 | 2.503 to 2.505 mm (0.09854 to 0.09862 in.) | ||
| Mark 5 | 2.506 to 2.508 mm (0.09866 to 0.09874 in.) | ||
| Crankshaft bearing cap set bolt diameter | Standard | 10.8 to 11.0 mm (0.425 to 0.433 in.) | |
| Minimum | 10.7 mm (0.421 in.) | ||
| Straight pin | Standard protrusion height | Pin (A) | 23 mm (0.906 in.) |
| Pin (B) | 6 mm (0.236 in.) | ||
| Pin (C) | 11 mm (0.433 in.) | ||
| Pin (D) | 9 mm (0.354 in.) | ||