DSD Information System
Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel System (2GR-FKS) - Service Information >> FUEL PRESSURE SENSOR (for High Pressure) >> Installation [12/2019 - 10/2022] >> Procedure

Installation [12/2019 - 10/2022]: Procedure

  1. INSTALL FUEL PIPE PLUG SUB-ASSEMBLY 
    1. Install a new O-ring, No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring and No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration.
      GTY645965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Pipe Plug Sub-assembly *2 No. 1 Fuel Injector Back-up Ring
      *3 No. 2 Fuel Injector Back-up Ring *4 No. 3 Fuel Injector Back-up Ring
      *5 O-ring - -
      *a Opening *b Overlapped
      *c Stretched *d Correct
      *e Incorrect - -
      NOTE:
      • Check that there is no foreign matter or damage on the O-ring groove of the fuel pipe plug sub-assembly.
      • Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.
      • Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.
      • Check that the opening of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.
      • After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.
    2. Install a new gasket to the fuel pipe plug sub-assembly as shown in the illustration.
      GTY942830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Secure the fuel delivery pipe with sensor assembly LH in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    4. Using a 5 mm hexagon socket wrench, install the fuel pipe plug sub-assembly to the fuel delivery pipe with sensor assembly LH with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    5. Remove the fuel delivery pipe with sensor assembly LH from the vise.
  2. INSTALL FUEL PRESSURE SENSOR (FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH) 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe with sensor assembly LH).

    Refer to INITIALIZATION [12/2019 - 10/2022]

    Refer to INSTALLATION [12/2019 - 10/2022] 

    NOTE:
    • Do not remove the fuel pressure sensor from the fuel delivery pipe with sensor assembly LH.
    • If the fuel pressure sensor is removed, replace the fuel pressure sensor (fuel delivery pipe with sensor assembly LH) with a new one.
  3. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the fuel pressure sensor (fuel delivery pipe with sensor assembly LH).

      Refer to INITIALIZATION [12/2019 - 10/2022]