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Disassembly [12/2019 - 10/2022]: Procedure

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 

    See step  2

  2. REMOVE FUEL PUMP 
    1. Disconnect the 3 fuel pump harness connectors.
      GTY1001446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw and disconnect the ground terminal of the fuel pump harness.
    3. Disengage the clamp to remove the fuel pump harness from the fuel suction tube with pump and gauge assembly.
      NOTE:
      • Do not damage the wire harness.
      • When disengaging each wire harness from the clamp, disengage one wire at a time.
    4. Disengage the claw and slide the fuel suction plate sub-assembly and then separate it from the fuel sub-tank sub-assembly.
      GTY940409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly
      Pull
      Slide
    5. Disengage the 4 claws and remove the fuel suction plate sub-assembly from the fuel sub-tank sub-assembly.
      GTY1001449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disengage the 3 claws and remove the No. 2 fuel suction support from the fuel suction plate sub-assembly.
      GTY903909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the fuel pump from the fuel suction plate sub-assembly.
      GTY940667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the O-ring and fuel pump spacer from the fuel pump.
      GTY883096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer