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Disassembly [12/2019 - 10/2022]: Procedure

  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. Remove the nut and disconnect the field coil lead wire from terminal C.
      GTY264745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts.
      GTY312234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the magnet starter switch assembly from the starter drive housing assembly.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY897024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY429461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      GTY455663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Armature Plate
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly.
      GTY451981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Secure the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY425427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    2. Using snap ring pliers, remove the snap ring and washer.
      NOTE:

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.
  7. REMOVE RUBBER SEAL 
    1. Remove the rubber seal from the starter drive housing assembly.
      GTY314632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter drive housing assembly.
      GTY174675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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