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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Accessories & Equipment >> Interior/Exterior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> FRONT BUMPER (for Sport Package) >> Reassembly [09/2020 - ] >> Procedure

Reassembly [09/2020 - ]: Procedure

  1. INSTALL FRONT BUMPER SIDE STAY LH 

    HINT: 

    Perform this procedure only when replacement of the front bumper side stay LH is necessary.

    See step  1

  2. INSTALL FRONT BUMPER SIDE STAY RH 

    HINT: 

    Use the same procedure as for the LH side.

  3. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

    See step  3

  4. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

    See step  4

  5. INSTALL FRONT BUMPER LOWER ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper lower absorber is necessary.

    See step  5

  6. INSTALL FRONT BUMPER ENERGY ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper energy absorber is necessary.

    1. Engage the 2 guides to install the front bumper energy absorber.
      GTY1015640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT BUMPER FILLER LH 
    1. Engage the guide and 2 claws.
      GTY1015031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front bumper filler LH with the 3 screws.
      GTY1015032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT BUMPER FILLER RH 

    HINT: 

    Use the same procedure as for the LH side.

  9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the 2 guides and 17 claws.
      GTY1015639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower radiator grille sub-assembly to the front bumper cover with the 2 screws.
      GTY1015631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT BUMPER SIDE MOULDING LH 
    1. Engage the 2 claws.
      GTY1015611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front bumper side moulding LH with the 4 screws.
      GTY1015610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT BUMPER SIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  12. INSTALL NO. 2 FRONT BUMPER EXTENSION INSERT LH 
    1. Engage the 3 guides and 2 claws.
      GTY1015620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 front bumper extension insert LH with the 3 screws.
      GTY1015617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 2 FRONT BUMPER EXTENSION INSERT RH 

    HINT: 

    Use the same procedure as for the LH side.

  14. INSTALL RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the 2 guides and 10 claws.
      GTY1016264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille sub-assembly with the 2 clips.
      GTY1015614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL NO. 1 FRONT BUMPER LOWER RETAINER 
    1. Install the No. 1 front bumper lower retainer with the screw.
      GTY1015574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    1. Engage the guide and 4 claws.
      GTY1015573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille (or front panel) emblem with the screw.
      GTY1015571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FRONT BUMPER MOULDING 
    1. Engage the 3 guides and 8 claws to install the front bumper moulding.
      GTY1015599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL RADIATOR GRILLE BRACKET 
    1. Engage the 6 guides.
      GTY1015597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 guides and 4 claws.
      GTY1015593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 12 screws and 2 clips.
      GTY1016238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clip *b Screw
    4. Install the radiator grille bracket with the 2 clips.
      GTY1015584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL HOOD TO RADIATOR GRILLE SEAL 
    1. Engage the 16 clips and 2 guides to install the hood to radiator grille seal.
      GTY1015582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Install the front bumper extension mounting bracket with the 4 screws.
      GTY1015579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL ULTRASONIC SENSOR CLIP 

    HINT: 

    When installing the ultrasonic sensor clip, heat the front bumper cover using a heat light.

    Heating Temperature

    Item Temperature
    Front Bumper Cover 20 to 30 °C (68 to 86 °F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove the double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Using a brush or felt, apply primer or equivalent to the ultrasonic sensor clip installation area.
      GTY1015680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Primer
    3. Install a new ultrasonic sensor clip.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove the release paper from the ultrasonic sensor clip.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the ultrasonic sensor clip as shown in the illustration.
        GTY1014925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Line

        HINT: 

        • Install the ultrasonic sensor clip within the line on the front bumper cover.
        • Press the ultrasonic sensor clip firmly to install it.
  22. INSTALL NO. 4 ENGINE ROOM WIRE 
    1. Engage the 16 clamps to install the No. 4 engine room wire.
      GTY1015344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  24. INSTALL FOG LIGHT BRACKET LH 
    1. Install the fog light bracket LH with the 4 screws.
      GTY1015622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL FOG LIGHT BRACKET RH 

    HINT: 

    Use the same procedure as for the LH side.

  26. INSTALL FOG LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  27. INSTALL FOG LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

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