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How To Proceed With Troubleshooting [11/2023 - ]: Procedure

  1. VEHICLE BROUGHT TO WORKSHOP 

    Result

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    Result: 

    NEXT 

    See step  2

  2. CUSTOMER PROBLEM ANALYSIS 

    HINT: 

    • In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
    • Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.
    • The following 5 items are important points for problem analysis:
      What Vehicle model, system name
      When Date, time, occurrence frequency, whether the problem occurred recently or has been occurring for a long time
      Where Whether the problem occurs at a specific location
      Under what conditions? The state of each courtesy switch and door lock position switch, etc. Whether the ignition switch is ON (IG). Whether the engine is running*1 or ready on*2, etc.
      How did it happen? Problem symptoms*3

      *1: for Gasoline Model*2: for HV Model*3: Interview the customer about the details of the driving conditions, environment and the malfunction, then check the DTCs after reading and storing the record of behavior.

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    Result: 

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    See step  3

  3. CHECK PROBLEM SYMPTOM 
    1. Check the problem symptom.

      Result

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    Result: 

    NEXT 

    See step  4

  4. INSPECT AUXILIARY BATTERY 
    1. Measure the auxiliary battery voltage.

      Standard Voltage

      11 to 14 V (IG OFF)*1

      11 to 14 V*2

      1. *1: for HV Model
      2. *2: for Gasoline Model

      HINT: 

      • It can be determined if the auxiliary battery is completely drained by operating the horn.
      • If the auxiliary battery voltage is less than 11 V, recharge or replace the auxiliary battery.
    2. While referring to the component layout drawings and wiring diagrams, etc., perform a visual inspection where possible for blown fuses, an open or short in a wire harness or improperly connected connectors.

      Result

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    Result: 

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    See step  5

  5. CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* 
    1. Use the GTS to check if the CAN communication system is functioning normally.

      for Gasoline Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

      for HV Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

      Result

      Result Proceed to
      DTC is not output A
      DTC is output B

    Result: 

    GO TO CAN COMMUNICATION SYSTEM 

    for Gasoline Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

    for HV Model: Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ]

    Result: 

    See step  6

  6. CHECK FOR DTC* 
    1. Check for DTCs.

      Body Electrical > Back Door > Trouble Codes 

      Result

      Result Proceed to
      DTCs are not output A
      DTCs are output B

    Result: 

    GO TO DIAGNOSTIC TROUBLE CODE CHART. Refer To  DIAGNOSTIC TROUBLE CODE CHART [11/2023 - ]  

    Result: 

    See step  7

  7. CHECK VEHICLE CONTROL HISTORY (RoB)* 
    1. Using the GTS, check for Vehicle Control History (RoB).

      Body Electrical > Back Door > Utility 

      Tester Display
      Vehicle Control History (RoB)
    2. Make a note of the Vehicle Control History (RoB) output.

      Result

      Result Proceed to
      Vehicle Control History (RoB) is not output A
      Vehicle Control History (RoB) is output B

    Result: 

    GO TO VEHICLE CONTROL HISTORY (RoB). Refer to  VEHICLE CONTROL HISTORY (RoB) [11/2023 - ] 

    Result: 

    See step  8

  8. PROBLEM SYMPTOMS TABLE 
    1. Refer to Problem Symptoms Table.

      Refer to PROBLEM SYMPTOMS TABLE [11/2023 - ] 

      Result

      Result Proceed to
      Fault is not listed in Problem Symptoms Table A
      Fault is listed in Problem Symptoms Table B

    Result: 

    ADJUST, REPAIR OR REPLACE IN ACCORDANCE WITH PROBLEM SYMPTOMS TABLE 

    Result: 

    See step  9

  9. OVERALL ANALYSIS AND TROUBLESHOOTING* 
    1. Operation Check

      Refer to OPERATION CHECK [11/2023 - ] 

    2. Data List / Active Test

      Refer to DATA LIST / ACTIVE TEST [11/2023 - ] 

    3. Terminals of ECU

      Refer to TERMINALS OF ECU [11/2023 - ] 

    4. Inspection

      Result

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      NEXT

    Result: 

    NEXT 

    See step  10

  10. ADJUST, REPAIR OR REPLACE 

    Result

    Result Proceed to
    • The negative (-) auxiliary battery terminal has disconnected with the back door open.
    • A power source system fuse has removed and installed or replaced.
    • The power back door unit assembly set LH (RH) has been removed or replaced.
    • The multiplex network door ECU has removed and installed or replaced, or the multiplex network door ECU connector has disconnected.
    A
    • The negative (-) auxiliary battery terminal has not disconnected with the back door open.
    • A power source system fuse has not removed and installed or replaced.
    • The power back door unit assembly set LH (RH) has not been removed or replaced.
    • The multiplex network door ECU has not removed and installed or replaced, or the multiplex network door ECU connector has not disconnected.
    B

    Result: 

    See step  12

    Result: 

    See step  11

  11. INITIALIZE POWER BACK DOOR SYSTEM 
    1. Initialize the power back door system.

      Refer to INITIALIZATION [11/2023 - ] 

      Result

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    Result: 

    NEXT 

    See step  12

  12. CONFIRMATION TEST 

    Result

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    Result: 

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    END