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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> FRONT BUMPER (except Sport Package) >> Disassembly [12/2019 - ] >> Procedure

Disassembly [12/2019 - ]: Procedure

  1. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light) 

    Refer to PROCEDURE - Step 2 [12/2019 - 09/2020] , or refer to PROCEDURE - Step 2 [09/2020 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  2. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light) 

    HINT: 

    Use the same procedure as for the LH side.

  3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2 [12/2019 - 09/2020] , or refer to PROCEDURE - Step 2 [09/2020 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  4. REMOVE FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 2 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  5. REMOVE FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 2 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  6. REMOVE FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 3 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 3 [11/2023 - ]

  7. REMOVE FRONT CENTER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 4 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 4 [11/2023 - ]

  8. REMOVE FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 5 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 5 [11/2023 - ]

  9. REMOVE NO. 4 ENGINE ROOM WIRE (w/o Intuitive Parking Assist System) 
    1. Disengage the 9 clamps to remove the No. 4 engine room wire.
      GTY939093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System) 
    1. Disengage each clamp to remove the No. 4 engine room wire.
      GTY901180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Panoramic View Monitor System - -
  11. REMOVE ULTRASONIC SENSOR CLIP 
    1. Remove each ultrasonic sensor clip.
      GTY897168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Intuitive Parking Assist System - -
  12. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Remove the 2 screws to remove the front bumper extension mounting bracket.
      GTY896864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE HOOD TO RADIATOR GRILLE SEAL 
    1. Disconnect the hood to radiator grille seal as shown in the illustration.
      GTY896863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the LH side and RH side.

    2. Disengage the 16 clips to remove the hood to radiator grille seal.
  14. REMOVE RADIATOR GRILLE BRACKET 
    1. Remove the 2 clips.
      GTY896860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 clips and 10 screws.
      GTY865785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Clip Screw
    3. Disengage the 4 claws and 3 guides.
      GTY896857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 6 guides to remove the radiator grille bracket.
      GTY939096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT BUMPER MOULDING 
    1. Remove the 2 screws.
      GTY896859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 8 clips and 3 guides to remove the front bumper moulding.
      GTY896858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM 
    1. Remove the 2 screws.
      GTY897148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws to remove the radiator grille (or front panel) emblem.
      GTY897147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 1 FRONT BUMPER LOWER RETAINER 
    1. Remove the screw and No. 1 front bumper lower retainer.
      GTY897150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE RADIATOR GRILLE SUB-ASSEMBLY 
    1. Remove the 2 screws.
      GTY939164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 10 clips and 3 guides to remove the radiator grille sub-assembly.
      GTY897145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FOG LIGHT COVER LH 
    1. Remove the 2 screws.
      GTY897144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws to remove the fog light cover LH.
      GTY897146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FOG LIGHT COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  21. REMOVE FRONT BUMPER HOLE COVER LH 
    1. Disengage the 2 claws.
      GTY851516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
    2. Disengage the hook to remove the front bumper hole cover LH.
  22. REMOVE FRONT BUMPER HOLE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  23. REMOVE FRONT VALANCE PANEL SUB-ASSEMBLY (w/ Front Valance Panel) 
    1. Remove the 11 clips.
      GTY897142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 11 guides to remove the front valance panel sub-assembly.
      GTY908842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT BUMPER LOWER COVER 
    1. Remove the 4 screws.
      GTY1250304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A *B for Type B
    2. Remove the 4 clips.
      GTY1177885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 14 claws to remove the front bumper lower cover from the front bumper cover.
      GTY897099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT BUMPER ENERGY ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper energy absorber is necessary.

    1. Disengage the 2 guides to remove the front bumper energy absorber.
      GTY897098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FRONT BUMPER LOWER ABSORBER 

    HINT: 

    Perform this procedure only when replacement of the front bumper lower absorber is necessary.

    1. Disengage the 2 guides to remove the front bumper lower absorber.
      GTY897101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

    1. Disengage the 2 clamps.
      GTY897100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 bolts and front bumper reinforcement sub-assembly.
      GTY939151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

    1. Remove the 4 nuts and No. 2 front bumper reinforcement.
      GTY897094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT BUMPER SIDE STAY LH 

    HINT: 

    Perform this procedure only when replacement of the front bumper side stay LH is necessary.

    1. Remove the bolt.
      GTY897097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 clips as shown in the illustration.
      GTY897096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the claw to remove the front bumper side stay LH.
  30. REMOVE FRONT BUMPER SIDE STAY RH 

    HINT: 

    Use the same procedure as for the LH side.