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Installation [12/2019 - 10/2021]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL EGR VALVE ASSEMBLY 

    HINT: 

    Perform "Inspection After Repair" after replacing the EGR valve assembly.

    Refer to INITIALIZATION [12/2019 - 10/2021]

    1. Using an 8 mm socket wrench, install the EGR valve assembly to the EGR valve bracket with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    2. Install a new EGR valve gasket to the EGR valve assembly.
      GTY931473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
      NOTE:

      Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

    3. Align and fit the hole of the EGR valve bracket to the pin of the camshaft housing.
      GTY863362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin
      *b Hole
    4. Using an 8 mm socket wrench, install the EGR valve assembly with the EGR valve bracket to the camshaft housing with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    5. for EGR Valve Bracket Connection Type:
      1. Using an 8 mm socket wrench, connect the fuel pipe sub-assembly to the EGR valve bracket with the bolt.

        Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    6. Connect the No. 4 water by-pass hose and No. 8 water by-pass hose to the EGR valve assembly and slide the 2 clips to secure them.
  2. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 
    1. Install a new EGR inlet gasket to the intake manifold.
    2. Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.
    3. Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  3. CONNECT EGR COOLER ASSEMBLY 
    1. Connect the EGR cooler assembly to the EGR valve assembly with the 2 bolts.

      Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

  4. CONNECT ENGINE WIRE 
    1. Engage the 2 wire harness clamps to connect the engine wire.
    2. Install the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    3. Connect the EGR valve assembly connector.
    4. GTY854694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Fuel Vapor Feed Hose
      *2 No. 2 Fuel Vapor Feed Hose

      Engage the 3 hose clamps to connect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose.

  5. ADD ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  6. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  7. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 6

  8. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the EGR valve assembly.

      Refer to INITIALIZATION [12/2019 - 10/2021]

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