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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Axle And Differential - Service Information (1 Of 2) >> REAR AXLE HUB (for AWD) >> Removal [10/2022 - 11/2023] >> Procedure

Removal [10/2022 - 11/2023]: Procedure

  1. DISABLE BRAKE CONTROL (for HV Model) 

    Refer to PROCEDURE - Step 4

  2. REMOVE REAR WHEEL 

    Refer to PROCEDURE - Step 1

  3. REMOVE REAR SUSPENSION ARM COVER 

    Refer to PROCEDURE - Step 3

  4. REMOVE REAR AXLE SHAFT NUT 
    1. Using SST and a hammer, release the staked part of the rear axle shaft nut.
      • SST: 09930-00010 
      NOTE:

      Loosen the staked part of the rear axle shaft nut completely, otherwise the threads of the rear drive shaft assembly may be damaged.

      GTY934304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While applying the brakes, using a 30 mm deep socket wrench, remove the rear axle shaft nut.
  5. DISCONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY 
    1. Disconnect the No. 2 parking brake wire assembly connector from the parking brake actuator assembly.
      NOTE:
      • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
      • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.
      GTY917921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped with protective tape, disconnect the No. 2 parking brake wire assembly connector from the rear skid control sensor.
      GTY871513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:
      • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
      • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.
      • Be careful not to damage the rear skid control sensor or connector cover.
  6. REMOVE REAR SKID CONTROL SENSOR 
    1. Remove the bolt and the rear skid control sensor from the rear axle carrier sub-assembly.
      NOTE:
      • Keep the tip of the rear skid control sensor and installation hole free of foreign matter.
      • Do not rotate or apply excessive force to the rear skid control sensor when removing it from the rear axle carrier sub-assembly. Rotating or applying excessive force may result in damage to the rear skid control sensor.
      GTY911631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE REAR DISC BRAKE CYLINDER ASSEMBLY 

    See step  4

  8. REMOVE REAR DISC BRAKE CYLINDER MOUNTING WITH BRAKE PAD 

    See step  5

  9. REMOVE REAR DISC 

    Refer to PROCEDURE - Step 16

  10. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY 
    1. Put matchmarks on the rear drive shaft assembly and rear axle hub and bearing assembly.
      GTY889235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    2. Using a plastic hammer, separate the rear drive shaft assembly from the rear axle hub and bearing assembly.

      HINT: 

      If it is difficult to separate the rear drive shaft assembly from the rear axle hub and bearing assembly, tap the end of the rear drive shaft assembly using a brass bar and a hammer.

      GTY911650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts, rear axle hub and bearing assembly and rear disc brake dust cover sub-assembly from the rear axle carrier sub-assembly.
      GTY911651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002