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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 77 (Motor Generator Control System (AWD) - Diagnostic Codes (5 Of 5)) >> MOTOR GENERATOR CONTROL SYSTEM (for AWD) >> DTC P1CA5-1D: Hybrid Generator Circuit Current Out of Range [12/2019 - 11/2023] >> Procedure

DTC P1CA5-1D: Hybrid Generator Circuit Current Out of Range [12/2019 - 11/2023]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK DTC OUTPUT 
    1. Check for DTCs.

      Powertrain > Hybrid Control > Trouble Codes 

      Powertrain > Motor Generator > Trouble Codes 

      Powertrain > Rear Motor Generator > Trouble Codes 

      Result

      Result Proceed to
      P1CA5-1D only is output, or DTCs except the ones in the tables below are also output. A
      DTCs of hybrid control system in the tables below are output. B
      DTCs of motor generator control system in the tables below are output. C
      DTCs of rear motor generator control system in the tables below are output. D

      Table 1

      Malfunction Content System Relevant DTC
      Insulation Malfunction Hybrid control system P1C7C-49 Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure
      P1C7D-49 Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure
      P1C7E-49 Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure
      P1C7F-49 Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure
      System Main Relay or High Voltage Circuit Malfunction Hybrid control system P0AD9-11 Hybrid/EV Battery Positive Contactor Circuit Short to Ground
      P0AD9-15 Hybrid/EV Battery Positive Contactor Circuit Short to Auxiliary Battery or Open
      P0ADD-11 Hybrid/EV Battery Negative Contactor Circuit Short to Ground
      P0ADD-15 Hybrid/EV Battery Negative Contactor Circuit Short to Auxiliary Battery or Open
      P1C84-49 High Voltage Power Resource Circuit Short during Ready ON
      TABLE 2

      Malfunction Content System Relevant DTC
      Microcomputer malfunction Motor generator control system P0A1A-47 Generator Control Module Watchdog / Safety MC Failure
      P0A1A-49 Generator Control Module Internal Electronic Failure
      P0A1B-1F Generator Control Module Circuit Intermittent
      P0A1C-49 Drive Motor "B" Control Module Internal Electronic Failure
      P1C2A-1C Generator A/D Converter Circuit Circuit Voltage Out of Range
      P1C2A-49 Generator A/D Converter Circuit Internal Electronic Failure
      P1C2B-1C Drive Motor "A" Control Module A/D Converter Circuit Voltage Out of Range
      P1C2B-49 Drive Motor "A" Control Module A/D Converter Circuit Internal Electronic Failure
      P1C2C-1C Drive Motor "B" Control Module AD Converter Circuit Voltage Out of Range
      P1C2C-49 Drive Motor "B" Control Module AD Converter Internal Electronic Failure
      P310A-83 Communication Error from Drive Motor "B" to Drive Motor "A" Value of Signal Protection Calculation Incorrect
      P310A-86 Communication Error from Drive Motor "B" to Drive Motor "A" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid
      P310A-87 Communication Error from Drive Motor "B" to Drive Motor "A" Missing Message
      P310B-83 Communication Error from Drive Motor "A" to Drive Motor "B" Value of Signal Protection Calculation Incorrect
      P310B-86 Communication Error from Drive Motor "A" to Drive Motor "B" Signal (Some Circuit Quantity, Reported via Serial Data) Invalid
      P310B-87 Communication Error from Drive Motor "A" to Drive Motor "B" Missing Message
      P3133-83 Communication Error from Generator to Drive Motor "A" Value of Signal Protection Calculation Incorrect
      P3133-86 Communication Error from Generator to Drive Motor "A" Signal Invalid
      P3133-87 Communication Error from Generator to Drive Motor "A" Missing Message
      P3134-83 Communication Error from Drive Motor "A" to Generator Value of Signal Protection Calculation Incorrect
      P3134-86 Communication Error from Drive Motor "A" to Generator Signal Invalid
      P3134-87 Communication Error from Drive Motor "A" to Generator Missing Message
      P32BF-83 Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Value of Signal Protection Calculation Incorrect
      P32BF-86 Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid
      P32BF-87 Lost Communication between Drive Motor "A" and "B" (Drive Motor "A") Missing Message
      P32CF-83 Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Value of Signal Protection Calculation Incorrect
      P32CF-86 Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Signal (Some Circuit Quantity, Reported via Serial Data) Invalid
      P32CF-87 Lost Communication between Drive Motor "A" and "B" (Drive Motor "B") Missing Message
      Hybrid control system P0A1B-49 Drive Motor "A" Control Module Internal Electronic Failure
      Power source circuit malfunction Motor generator control system P06B0-1C Generator Control Module Position Sensor REF Power Source Circuit Voltage Out of Range
      P06D6-1C Generator Control Module Offset Power Circuit Voltage Out of Range
      Sensor and actuator circuit malfunction Motor generator control system P0A3F-16 Drive Motor "A" Position Sensor Circuit Voltage Below Threshold
      P0A3F-21 Drive Motor "A" Position Sensor Signal Amplitude < Minimum
      P0A3F-22 Drive Motor "A" Position Sensor Signal Amplitude > Maximum
      P0A45-16 Drive Motor "B" Position Sensor Circuit Voltage Below Threshold
      P0A45-21 Drive Motor "B" Position Sensor Signal Amplitude < Minimum
      P0A45-22 Drive Motor "B" Position Sensor Signal Amplitude > Maximum
      P0A4B-16 Generator Position Sensor Circuit Voltage Below Threshold
      P0A4B-21 Generator Position Sensor Signal Amplitude < Minimum
      P0A4B-22 Generator Position Sensor Signal Amplitude > Maximum
      P0A60-12 Drive Motor "A" Phase V Current (High Resolution) Circuit Short to Battery
      P0A60-14 Drive Motor "A" Phase V Current (High Resolution) Circuit Short to Ground or Open
      P0A60-1C Drive Motor "A" Phase V Current (High Resolution) Circuit Voltage Out of Range
      P0A63-12 Drive Motor "A" Phase W Current (High Resolution) Circuit Short to Battery
      P0A63-14 Drive Motor "A" Phase W Current (High Resolution) Circuit Short to Ground or Open
      P0A63-1C Drive Motor "A" Phase W Current (High Resolution) Circuit Voltage Out of Range
      P0BE5-12 Drive Motor "A" Phase U Current Sensor Circuit Short to Battery
      P0BE5-14 Drive Motor "A" Phase U Current Sensor Circuit Short to Ground or Open
      P0BE5-28 Drive Motor "A" Phase U Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BE9-12 Drive Motor "A" Phase V Current Sensor Circuit Short to Battery
      P0BE9-14 Drive Motor "A" Phase V Current Sensor Circuit Short to Ground or Open
      P0BE9-28 Drive Motor "A" Phase V Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BED-12 Drive Motor "A" Phase W Current Sensor Circuit Short to Battery
      P0BED-14 Drive Motor "A" Phase W Current Sensor Circuit Short to Ground or Open
      P0BED-28 Drive Motor "A" Phase W Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BF1-12 Drive Motor "B" Phase U Current Sensor Circuit Short to Battery
      P0BF1-14 Drive Motor "B" Phase U Current Sensor Circuit Short to Ground or Open
      P0BF1-28 Drive Motor "B" Phase U Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BF5-12 Drive Motor "B" Phase V Current Sensor Circuit Short to Battery
      P0BF5-14 Drive Motor "B" Phase V Current Sensor Circuit Short to Ground or Open
      P0BF5-28 Drive Motor "B" Phase V Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BF9-12 Drive Motor "B" Phase W Current Sensor Circuit Short to Battery
      P0BF9-14 Drive Motor "B" Phase W Current Sensor Circuit Short to Ground or Open
      P0BF9-28 Drive Motor "B" Phase W Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0BFD-62 Drive Motor "A" Phase U-V-W Current Sensor Signal Compare Failure
      P0BFE-62 Drive Motor "B" Phase U-V-W Current Sensor Signal Compare Failure
      P0C50-13 Drive Motor "A" Position Sensor Circuit "A" Circuit Open
      P0C50-16 Drive Motor "A" Position Sensor Circuit "A" Circuit Voltage Below Threshold
      P0C50-17 Drive Motor "A" Position Sensor Circuit "A" Circuit Voltage Above Threshold
      P0C55-13 Drive Motor "B" Position Sensor Circuit "A" Circuit Open
      P0C55-16 Drive Motor "B" Position Sensor Circuit "A" Circuit Voltage Below Threshold
      P0C55-17 Drive Motor "B" Position Sensor Circuit "A" Circuit Voltage Above Threshold
      P0C5A-13 Drive Motor "A" Position Sensor Circuit "B" Circuit Open
      P0C5A-16 Drive Motor "A" Position Sensor Circuit "B" Circuit Voltage Below Threshold
      P0C5A-17 Drive Motor "A" Position Sensor Circuit "B" Circuit Voltage Above Threshold
      P0C5F-13 Drive Motor "B" Position Sensor Circuit "B" Circuit Open
      P0C5F-16 Drive Motor "B" Position Sensor Circuit "B" Circuit Voltage Below Threshold
      P0C5F-17 Drive Motor "B" Position Sensor Circuit "B" Circuit Voltage Above Threshold
      P0C64-13 Generator Position Sensor Circuit "A" Circuit Open
      P0C64-16 Generator Position Sensor Circuit "A" Circuit Voltage Below Threshold
      P0C64-17 Generator Position Sensor Circuit "A" Circuit Voltage Above Threshold
      P0C69-13 Generator Position Sensor Circuit "B" Circuit Open
      P0C69-16 Generator Position Sensor Circuit "B" Circuit Voltage Below Threshold
      P0C69-17 Generator Position Sensor Circuit "B" Circuit Voltage Above Threshold
      P0D2D-16 Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Below Threshold
      P0D2D-17 Drive Motor "A" Inverter Voltage Sensor (VH) Circuit Voltage Above Threshold
      P0DFA-62 Generator Phase U-V-W Current Sensor Signal Compare Failure
      P0E00-12 Generator Phase U Current Sensor Circuit Short to Battery
      P0E00-14 Generator Phase U Current Sensor Circuit Short to Ground or Open
      P0E00-28 Generator Phase U Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0E04-12 Generator Phase V Current Sensor Circuit Short to Battery
      P0E04-14 Generator Phase V Current Sensor Circuit Short to Ground or Open
      P0E04-28 Generator Phase V Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0E08-12 Generator Phase W Current Sensor Circuit Short to Battery
      P0E08-14 Generator Phase W Current Sensor Circuit Short to Ground or Open
      P0E08-28 Generator Phase W Current Sensor Signal Bias Level Out of Range / Zero Adjustment Failure
      P0E31-16 DC/DC Converter Voltage Sensor "A" (VL) Circuit Voltage Below Threshold
      P0E31-17 DC/DC Converter Voltage Sensor "A" (VL) Circuit Voltage Above Threshold
      P0E51-11 DC/DC Converter Current Sensor Circuit Short to Ground
      P0E51-15 DC/DC Converter Current Sensor Circuit Short to Battery or Open
      P1CAC-49 Generator Position Sensor Internal Electronic Failure
      P1CAD-49 Drive Motor "A" Position Sensor Internal Electronic Failure
      P1CAE-49 Drive Motor "B" Position Sensor Internal Electronic Failure
      P1CAF-38 Generator Position Sensor REF Signal Cycle Malfunction Signal Frequency Incorrect
      P1CB0-38 Drive Motor "A" Position Sensor REF Signal Frequency Incorrect
      P1CB1-38 Drive Motor "B" Position Sensor REF Signal Frequency Incorrect
      Rear motor generator control system P0A69-12 Drive Motor "B" Phase V Current (High Resolution) Circuit Short to Battery
      P0A69-14 Drive Motor "B" Phase V Current (High Resolution) Circuit Short to Ground or Open
      P0A69-1C Drive Motor "B" Phase V Current (High Resolution) Circuit Voltage Out of Range
      P0A6C-12 Drive Motor "B" Phase W Current (High Resolution) Circuit Short to Battery
      P0A6C-14 Drive Motor "B" Phase W Current (High Resolution) Circuit Short to Ground or Open
      P0A6C-1C Drive Motor "B" Phase W Current (High Resolution) Circuit Voltage Out of Range
      Hybrid control system P0C76-00 Hybrid/EV Battery System Discharge Time Too Long
      P0D2D-1C Drive Motor "A" Inverter Voltage Sensor Voltage Out of Range
      P0E31-1C Boosting Converter Voltage Sensor "A" Voltage Out of Range
      P1C2D-62 Hybrid/EV Battery "A" Voltage Sensor/Boosting Converter Voltage Sensor "A" Signal Compare Failure
      System malfunction Motor generator control system P0A78-73 Drive Motor "A" Inverter Actuator Stuck Closed
      P0A79-73 Drive Motor "B" Inverter Actuator Stuck Closed
      P0A7A-73 Generator Inverter Actuator Stuck Closed
      P0A90-00 Drive Motor "A" Performance
      P0A91-00 Drive Motor "B" Performance
      P0A92-00 Hybrid Generator Performance
      P1C5D-19 Drive Motor "A" Inverter Circuit Current Above Threshold

      HINT: 

      • P1CA5-1D may be output as a result of the malfunction indicated by the DTCs above.
        1. The chart above is listed in inspection order of priority.
        2. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)
    2. Turn the ignition switch off.

    Result: 

    GO TO DTC CHART (HYBRID CONTROL SYSTEM) 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2019 - 09/2020] , or refer to DIAGNOSTIC TROUBLE CODE CHART [09/2020 - 10/2021] , or refer to DIAGNOSTIC TROUBLE CODE CHART [10/2021 - 11/2023]

    Result: 

    GO TO DTC CHART (MOTOR GENERATOR CONTROL SYSTEM)  . Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2019 - 10/2021] , or refer to DIAGNOSTIC TROUBLE CODE CHART [10/2021 - 11/2023]

    Result: 

    GO TO DTC CHART (REAR MOTOR GENERATOR CONTROL SYSTEM) 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2019 - 11/2023]

    Result: 

    See step  2

  2. CHECK DIAGNOSIS RELATED INFORMATION 
    1. Read the diagnosis related information.

      Powertrain > Motor Generator > Utility 

      Tester Display
      Diagnosis Related Information

      Result

      Result Proceed to
      P0A92-00 is output A
      Other than above B
    2. Turn the ignition switch off.

    Result: 

    GO TO DTC CHART (P0A92-00) 

    Refer to DTC P0A92-00: Hybrid Generator Performance [12/2019 - 11/2023]

    Result: 

    See step  3

  3. CHECK FREEZE FRAME DATA AND DIAGNOSIS RELATED INFORMATION 
    1. Read the diagnosis related information and freeze frame data of DTC P1CA5-1D.

      Powertrain > Motor Generator > Utility 

      Tester Display
      Diagnosis Related Information

      Powertrain > Motor Generator > Trouble Codes 

      Result

      Result Proceed to
      DTC P3124-87 is listed in Diagnosis Related Information. A
      DTC P3124-87 is not listed in Diagnosis Related Information and the value of freeze frame data item Emergency Shutdown Signal is ON. B
      Other than above C
    2. Turn the ignition switch off.

    Result: 

    GO TO DTC CHART (P3124-87) 

    Refer to DTC P3124-1F: Lost Communication between Drive Motor "A" and HV ECU Circuit Intermittent; DTC P3124-87: Lost Communication between Drive Motor "A" and HV ECU Missing Message [12/2019 - 11/2023] 

    Result: 

    GO TO DTC CHART (P321E-9F) 

    Refer to DTC P321E-9F: Motor/Generator Shutdown Signal Stuck Off [12/2019 - 11/2023]

    Result: 

    See step  4

  4. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) 

    Refer to PROCEDURE - Step 3

    Result

    Result Proceed to
    OK A
    NG (The connector is not connected securely.) B
    NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

    Result: 

    CONNECT SECURELY 

    Result: 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    See step  5

  5. CHECK SHUT DOWN SIGNAL CIRCUIT 

    Refer to Shut Down Signal Circuit [12/2019 - 11/2023]

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  6

  6. CHECK GENERATOR HIGH-VOLTAGE CIRCUIT 

    Refer to Generator High-voltage Circuit [12/2019 - 11/2023]

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  7

  7. CHECK MOTOR HIGH-VOLTAGE CIRCUIT 

    Refer to Motor High-voltage Circuit [12/2019 - 11/2023]

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  8

  8. CHECK REAR MOTOR HIGH-VOLTAGE CIRCUIT 

    Refer to Rear Motor High-voltage Circuit [12/2019 - 11/2023]

    HINT: 

    If the "Rear Motor High-voltage Circuit" inspection results are normal, perform the next step.

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    REPLACE INVERTER WITH CONVERTER ASSEMBLY 

    Refer to REMOVAL [12/2019 - 10/2022] , or refer to REMOVAL [10/2022 - 11/2023]