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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (1 Of 2) >> Rear Bumper >> Reassembly [10/2022 - ] >> Procedure

Reassembly [10/2022 - ]: Procedure

  1. INSTALL REAR BUMPER REINFORCEMENT 

    HINT: 

    Perform this procedure only when replacement of the rear bumper reinforcement is necessary.

    1. Install the rear bumper reinforcement with the 6 nuts.
      GTY904031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  2. INSTALL RECEIVER HITCH BRACKET SUB-ASSEMBLY (w/ Towing Hitch) 
    1. Install the receiver hitch bracket sub-assembly with the 12 bolts and 2 nuts.

      Bolt: 

      Torque: 80 N.m (816 kgf/cm, 59 ft.lbf) 

      Nut: 

      Torque: 80 N.m (816 kgf/cm, 59 ft.lbf) 

      NOTE:

      Because the receiver hitch bracket sub-assembly is very heavy, it may cause injury or fall resulting in damage to the vehicle body when it is being handled. During removal or installation, make sure that there are enough people available to hold the hitch bracket securely.

      GTY1111160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt
      *b Nut
  3. INSTALL RECEIVER HITCH BRACKET LH (w/ Towing Hitch) 
    1. Install the receiver hitch bracket LH with the 2 bolts.

      Torque: 80 N.m (816 kgf/cm, 59 ft.lbf) 

      GTY1112914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RECEIVER HITCH BRACKET RH (w/ Towing Hitch) 
    1. Install the receiver hitch bracket RH with the 2 bolts.

      Torque: 80 N.m (816 kgf/cm, 59 ft.lbf) 

      GTY1112881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RECEIVER HITCH CAP (w/ Towing Hitch) 
    1. Install the receiver hitch cap.
  6. INSTALL TOWING SOCKET (w/ Towing Hitch) 

    Refer to PROCEDURE - Step 1

  7. INSTALL NO. 2 LUGGAGE COMPARTMENT SIDE COVER PROTECTOR (w/ Towing Hitch) 
    1. Install the No. 2 luggage compartment side cover protector with the 2 clips.
      GTY1118425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 1 LUGGAGE COMPARTMENT SIDE COVER PROTECTOR (w/ Towing Hitch) 
    1. Install the No. 1 luggage compartment side cover protector.
  9. INSTALL REAR BUMPER SIDE SEAL LH 

    HINT: 

    Perform this procedure only when replacement of the rear bumper side seal LH is necessary.

    1. Install the nut and clip.
      GTY874418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Clip
    2. Install the rear bumper side seal LH with the screw and clip.
      GTY877936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Clip
  10. INSTALL REAR BUMPER SIDE SEAL RH 

    HINT: 

    Use the same procedure as for the LH side.

  11. INSTALL REAR BUMPER SIDE SUPPORT LH 

    HINT: 

    Perform this procedure only when replacement of the rear bumper side support LH is necessary.

    1. Engage the 2 claws.
      GTY942741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 clips as shown in the illustration to install the rear bumper side support LH.
      GTY904032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL REAR BUMPER SIDE SUPPORT RH 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL REAR BUMPER UPPER RETAINER LH 
    1. Engage the 2 guides to install the rear bumper upper retainer LH to the rear combination light assembly LH.
      GTY904029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL REAR BUMPER UPPER RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  15. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH 
    1. Connect the 3 connectors.
      GTY904025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 clamps.
    3. Engage the guide and pin.
      GTY892354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Guide
      *b Pin
    4. Install the rear combination light assembly LH with the 3 screws.
  16. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL REAR BUMPER PAD LH 

    HINT: 

    When installing the rear bumper pad LH, heat the rear bumper cover using a heat light.

    Heating Temperature

    Item Temperature
    Rear Bumper Cover 20 to 30 °C (68 to 86 °F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear bumper cover excessively.

    1. Clean the rear bumper cover surface.
      1. Using a heat light, heat the rear bumper cover surface.
      2. Remove any double-sided tape from the rear bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Install a new rear bumper pad LH.
      1. Using a heat light, heat the rear bumper cover surface.
      2. Remove the release paper from the rear bumper pad LH.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear bumper pad LH as shown in the illustration.
        GTY851162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Line

        HINT: 

        • Install the rear bumper pad LH along the line on the rear bumper cover.
        • Press the rear bumper pad LH firmly to install it.
        • Use the same procedure for the RH side and LH side.
  18. INSTALL REAR BUMPER ENERGY ABSORBER 
    1. Engage the 7 claws to install the rear bumper energy absorber.
      GTY1015668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL REAR BUMPER LOWER COVER (except Sport Package) 
    1. Engage the 2 guides and 14 claws.
      GTY904010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper lower cover to the rear bumper cover with the 2 screws and 4 clips.
      GTY909014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw Clip
  20. INSTALL REAR BUMPER EXTENSION (except Sport Package) 
    1. Engage the 6 guides and 10 claws.
      GTY904011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 clips.
      GTY904014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear bumper extension with each clip.
      GTY903281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/o Kick Sensor - -
  21. INSTALL REAR BUMPER MOULDING (for Sport Package) 
    1. Engage the 5 claws.
      GTY1015673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper moulding with the screw.
      GTY1015672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL REAR BUMPER SIDE MOULDING LH (for Sport Package) 
    1. Engage the 2 guides and 5 claws.
      GTY1016277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper side moulding LH with the 3 screws.
      GTY1015670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL REAR BUMPER SIDE MOULDING RH (for Sport Package) 

    HINT: 

    Use the same procedure as for the LH side.

  24. INSTALL REAR BUMPER EXTENSION (for Sport Package) 
    1. Engage the 2 guides and 8 claws.
      GTY1015667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper extension to the rear bumper cover with the 2 clips.
      GTY1015659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL REAR BUMPER LOWER COVER (for Sport Package) 
    1. Engage the 2 guides and 12 claws.
      GTY1015657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper lower cover to the rear bumper cover with the 6 screws and 8 clips.
      GTY1014956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw Clip
  26. INSTALL REAR BUMPER CORNER EXTENSION LH (for Sport Package) 
    1. Engage the 2 claws.
      GTY1015652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear bumper corner extension LH with the 2 screws.
      GTY1015650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL REAR BUMPER CORNER EXTENSION RH (for Sport Package) 

    HINT: 

    Use the same procedure as for the LH side.

  28. INSTALL REFLEX REFLECTOR ASSEMBLY LH 
    1. Install the reflex reflector assembly LH with the 3 screws.
      GTY1015648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL REFLEX REFLECTOR ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  30. INSTALL NO. 3 LUGGAGE ROOM WIRE (w/ Intuitive Parking Assist System) 
    1. Engage the 15 clamps to install the No. 3 luggage room wire.
      GTY904015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL KICK DOOR CONTROL SENSOR WITH BRACKET (w/ Kick Sensor) 

    Refer to PROCEDURE - Step 2

  32. INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 2 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 2 [11/2023 - ]

  33. INSTALL REAR CENTER ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 3 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 3 [11/2023 - ]

  34. INSTALL REAR CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 4 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 4 [11/2023 - ]

  35. INSTALL REAR CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 5 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 5 [11/2023 - ]