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Installation [12/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL HV WATER PUMP BRACKET SUB-ASSEMBLY 

    HINT: 

    Perform this procedure only when replacement of the HV water pump bracket sub-assembly is necessary.

    1. Install the HV water pump bracket sub-assembly to the front side member sub-assembly with the 2 bolts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

  2. INSTALL INVERTER WATER PUMP ASSEMBLY 
    1. Temporarily install the inverter water pump assembly to the HV water pump bracket sub-assembly with the 2 bolts.
      NOTE:

      If the inverter water pump assembly has been struck or dropped, replace it.

    2. Fully tighten the 2 bolts.

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

    3. Connect the inverter water pump assembly connector.
      NOTE:

      If a dustproof cap is installed to the inverter water pump assembly connector, do not remove it until the connector is to be connected.

    4. Connect the No. 2 inverter cooling hose and No. 3 inverter cooling hose to the inverter water pump assembly and slide the 2 clips to secure them.
      GTY851311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Inverter Cooling Hose
      *2 No. 3 Inverter Cooling Hose
      *a Alignment Mark
      *b Rib
      *c 2 to 7 mm (0.0787 to 0.276 in.)
      *d Up
      *e LH Side
      NOTE:
      • Make sure to align the alignment marks of the hoses with the ribs of the inverter water pump assembly.
      • To prevent foreign matter from entering the inverter water pump assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.
      • Do not apply excessive force to the hoses.

      HINT: 

      Make sure that the clips are positioned as shown in the illustration.

  3. ADD COOLANT (for Inverter) 

    Refer to PROCEDURE - Step 2

  4. INSPECT FOR COOLANT LEAK (for Inverter) 

    Refer to PROCEDURE - Step 1