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Installation [12/2019 - 10/2022]: Procedure

  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Install a new fuel suction tube set gasket to the fuel tank sub-assembly.
    2. Set the fuel suction tube with pump and gauge assembly to the fuel tank sub-assembly.
      NOTE:
      • Be careful not to bend the arm of the fuel sender gauge assembly.
      • Make sure the horizontal angle of the fuel suction plate sub-assembly is less than 90°.
      • To avoid applying excessive force to the tip of the fuel sender gauge assembly, tilt the fuel sub-tank sub-assembly diagonally and insert it into the fuel tank sub-assembly as shown in the illustration.
      GTY857053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Sender Gauge Assembly *2 Fuel Sub-tank Sub-assembly
      *3 Fuel Suction Plate Sub-assembly - -
      *a 90° - -
      GTY841901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Notch
    3. Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank sub-assembly.
      GTY851459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      Notch
  2. INSTALL FUEL PUMP GAUGE RETAINER 
    1. Install the fuel pump gauge retainer.
      1. While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.
      2. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
        • SST: 09808-01071 
        • SST: 09808-14031 
          1. 09808-01030
          2. 09808-01090
        GTY861868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Insertion Point
        *b SST (Plate)
        *c SST (Claw)
        *d SST (Bolt)

        HINT: 

        Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      3. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
      4. Install SST (handle) to SST (plate).
        GTY866666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Triangle Mark (Fuel Pump Gauge Retainer)
        *b Triangle Mark (Fuel Tank Sub-assembly)
        *c SST (Handle)
        *d SST (Plate)
        *e SST (Claw)
        *f SST (Bolt)
        Front Side
        • SST: 09808-14031 
          1. 09808-01010
      5. Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank sub-assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank sub-assembly.
        NOTE:
        • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank sub-assembly.
        • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
        • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
        • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
        • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
        • Make sure that the fuel suction tube set gasket does not come off.
    2. Engage the claw to install the No. 1 fuel tube clamp.
  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
      GTY931211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly *2 Tube Joint Clip
      *3 Fuel Tank Main Tube Sub-assembly - -
      *a Fuel Tube Joint *b O-ring
      *c Correct *d Incorrect
      *e Collar - -
      Insert Insert
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.
  4. CONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank evaporation vent tube sub-assembly to the fuel suction tube with pump and gauge assembly.

      Refer to PRECAUTION [12/2019 - 10/2022]

  5. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
    2. Clean the installation surfaces of the rear floor service hole cover and vehicle body.
    3. Connect the 2 fuel suction tube with pump and gauge assembly connectors.
    4. Install the rear floor service hole cover with new butyl tape.
      GTY934382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Butyl Tape Adhesion Area
      NOTE:

      Securely install the rear floor service hole cover.

    5. Return the rear floor silencer to its original position.
    6. Return the front floor carpet assembly to its original position.
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  7. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  8. INSTALL REAR NO. 1 SEAT ASSEMBLY LH 
  9. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the fuel pump.

      Refer to INITIALIZATION [12/2019 - 10/2022]

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