Installation [11/2023 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

INSTALL PORT FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing a port fuel injector assembly.

Apply a light coat of spindle oil or gasoline to 4 new O-rings, and install one to each port fuel injector assembly.
NOTE:
Check that there is no damage or foreign matter on the groove of the port fuel injector assembly when installing the O-ring to each port fuel injector assembly.

Install the 4 port fuel injector assemblies to the fuel delivery pipe sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Stopper
*b	Claw

NOTE:

Make sure that the port fuel injector assembly is located within the stopper as shown in the illustration.
Check that the port fuel injector assembly installation holes of the fuel delivery pipe sub-assembly are not damaged and are free of foreign matter.
Make sure that the O-ring is not damaged, twisted or moved out of place when installing the port fuel injector assembly.

INSTALL NO. 5 ENGINE WIRE
1. Engage the 2 clamps to install the No. 5 engine wire to the fuel delivery pipe sub-assembly.
2. Connect the 4 port fuel injector assembly connectors and No. 2 fuel pressure sensor connector.
INSTALL INJECTOR VIBRATION INSULATOR
1. Install 4 new injector vibration insulators to the cylinder head sub-assembly.

INSTALL NO. 1 DELIVERY PIPE SPACER

Install the 2 No. 1 delivery pipe spacers to the cylinder head sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuel Delivery Pipe Sub-assembly Side
*b	Cylinder Head Sub-assembly Side

NOTE:

Install the No. 1 delivery pipe spacers in the correct direction.

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
1. Place the fuel delivery pipe sub-assembly with the 4 port fuel injector assemblies onto the cylinder head sub-assembly.
  NOTE:
  Be careful not to drop the port fuel injector assemblies when installing the fuel delivery pipe sub-assembly.
2. Install the fuel delivery pipe sub-assembly with the port fuel injector assemblies with the 2 bolts.
  Torque: 28.5 N.m (291 kgf/cm, 21 ft.lbf)
3. Connect the No. 5 engine wire connector.
TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 1
TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
NOTE:
Do not damage the seals of the union nuts of the No. 1 fuel pipe sub-assembly.
1. for Cylinder Head Cover Sub-assembly Connection Type:
  1. Temporarily install the bolt.
2. Temporarily install the No. 1 fuel pipe sub-assembly to the fuel delivery pipe and tighten the union nut by hand.
3. Temporarily install the No. 1 fuel pipe sub-assembly to the fuel pump assembly and tighten the union nut by hand.
INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 3

INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

for EGR Valve Bracket Connection Type:

Using a 17 mm union nut wrench, tighten the union nut on the fuel delivery pipe side of the No. 1 fuel pipe sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	17 mm Union Nut Wrench
*b	Torque Wrench Fulcrum Length

Specified tightening torque

Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)

NOTE:

Do not adjust the torque in the loosening direction.

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Refer to PRECAUTION [11/2023 - ]
When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N.m (306 kgf/cm, 22 ft.lbf)

for Cylinder Head Cover Sub-assembly Connection Type:

Using a 17 mm union nut wrench, tighten the union nut on the fuel delivery pipe side of the No. 1 fuel pipe sub-assembly.

*a	17 mm Union Nut Wrench
*b	Torque Wrench Fulcrum Length
	Union Nut
	Bolt

Specified tightening torque

Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)

NOTE:

Do not adjust the torque in the loosening direction.

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Refer to PRECAUTION [11/2023 - ]
When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N.m (306 kgf/cm, 22 ft.lbf)

Using a 17 mm union nut wrench, tighten the union nut on the fuel pump assembly side of the No. 1 fuel pipe sub-assembly.
Specified tightening torque

Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)

NOTE:
Do not adjust the torque in the loosening direction.

HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
  Refer to PRECAUTION [11/2023 - ]
- When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 30 N.m (306 kgf/cm, 22 ft.lbf)
Using an 8 mm socket wrench, tighten the bolt.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

CONNECT FUEL TUBE SUB-ASSEMBLY
1. Connect the fuel tube sub-assembly to the fuel pump assembly and fuel delivery pipe sub-assembly.
  Refer to PRECAUTION [11/2023 - ]
2. Install the fuel pipe clamp to the fuel tube connector.
INSTALL NO. 2 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 6
INSTALL EGR VALVE ASSEMBLY
Refer to INSTALLATION [10/2021 - ]
INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to INSTALLATION [09/2020 - ]
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Refer to PROCEDURE - Step 2
INSTALL BATTERY SERVICE HOLE COVER
Refer to PROCEDURE - Step 66
INSPECT FOR FUEL LEAK
Refer to PROCEDURE - Step 1
PERFORM INITIALIZATION
1. Perform "Inspection After Repair" after replacing a port fuel injector assembly.
  Refer to INITIALIZATION [10/2021 - ]
INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Refer to AUTOMATIC LEARNING CHART [11/2023 - ]