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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (2GR-FKS) - Service Information (2 Of 2) >> Engine Unit >> Installation [12/2019 - 10/2022] >> Procedure

Installation [12/2019 - 10/2022]: Procedure

  1. INSTALL WATER FILLER BRACKET 
    1. Temporarily install the water filler bracket to the camshaft housing sub-assembly LH with the 2 bolts.
      Fig 1: Water Filler Bracket Bolts Tightening Sequence
      GTY764757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Stopper
      *b Protrusion
    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      NOTE:

      Make sure that the stopper of the water filler bracket is pressed against the protrusion of the camshaft housing sub-assembly LH when fully tightening the 2 bolts.

  2. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

    2. Install the wire harness clamp bracket to the camshaft housing sub-assembly LH with the bolt.

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

  3. INSTALL DRIVE SHAFT BEARING BRACKET 
    1. Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.

      Torque: 63.7 N.m (650 kgf/cm, 47 ft.lbf) 

      NOTE:

      Make sure that there is no oil on the threads of the bolts.

  4. INSTALL NO. 5 CYLINDER BLOCK INSULATOR 
    1. Install the No. 5 cylinder block insulator to the engine assembly.
      GTY668750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Fastener Surface
      NOTE:

      Make sure that the No. 5 cylinder block insulator is not covering any fastener surface.

  5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.
    2. Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.
    3. Insert the engine oil level dipstick guide end into the oil pan sub-assembly.
    4. Install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

    5. Install the engine oil level dipstick to the engine oil level dipstick guide.
  6. INSTALL WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 2

  7. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Install the V-ribbed belt tensioner assembly with the 2 bolts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  8. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  9. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. Temporarily install the No. 1 compressor mounting bracket to the cylinder block sub-assembly with the 2 bolts.
      Fig 2: No. 1 Compressor Mounting Bracket Bolts Tightening Sequence
      GTY766122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  10. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 

    Refer to PROCEDURE - Step 2

  11. INSTALL GENERATOR ASSEMBLY 
    1. w/ Stud Bolt
      GTY854366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 14 mm (0.551 in.)
      *b 13 mm (0.512 in.)
      *c 29 mm (1.14 in.)
      1. Using an E8 "TORX" socket wrench, install the stud bolt to the cylinder block sub-assembly.

        Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

    2. Install the generator assembly.

      Refer to PROCEDURE - Step 1

  12. INSTALL V-RIBBED BELT 

    Refer to PROCEDURE - Step 1

  13. INSTALL NO. 2 VENTILATION HOSE 
    1. Install the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
  14. INSTALL VENTILATION HOSE 
    1. Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.
  15. INSTALL NO. 2 WATER BY-PASS HOSE 
    1. Install the No. 2 water by-pass hose to the water outlet and slide the clip to secure it.
  16. INSTALL NO. 3 WATER BY-PASS HOSE 
    1. Install the No. 3 water by-pass hose to the water inlet pipe and slide the clip to secure it.
  17. INSTALL WATER BY-PASS HOSE ASSEMBLY 
    1. Install the water by-pass hose assembly to the water inlet pipe and slide the clip to secure it.
  18. INSTALL VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 1

  19. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  20. INSTALL SENSOR WIRE 
    1. Engage the 2 clamps and install the sensor wire with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  21. INSTALL KNOCK CONTROL SENSOR 

    Refer to INSTALLATION [12/2019 - 10/2022]