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Installation [12/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL LOWER RADIATOR SUPPORT 
    1. Install the 2 lower radiator supports to the radiator assembly.
  2. INSTALL RADIATOR SUPPORT CUSHION 
    1. Install the 2 radiator support cushions to the radiator assembly.
  3. INSTALL RADIATOR ASSEMBLY 
    1. Engage the 2 guides.
    2. Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when installing the fan with motor assembly.

    3. Install the radiator assembly with the fan with motor assembly to the vehicle body.
      NOTE:

      Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly with the fan with motor assembly.

    4. Engage the 2 guides.
    5. Engage the 2 claws to install the cooler condenser assembly to the radiator assembly.
      NOTE:

      Make sure not to damage the cooler condenser assembly when installing the cooler condenser assembly.

    6. Engage the 2 clamps to connect the wire harness to the fan with motor assembly.
      GTY880185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the cooling fan motor connector and rotate the lever to lock it.
      NOTE:
      • When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
      • Be sure to securely connect the cooling fan motor connector.
    8. Engage the clamp to connect the wire harness to the fan with motor assembly.
    9. Connect the cooling fan motor connector.
  4. CONNECT NO. 5 INVERTER COOLING HOSE 
    1. Engage the 3 clamps and connect the No. 5 inverter cooling hose to the fan with motor assembly.
  5. CONNECT NO. 4 INVERTER COOLING HOSE 
    1. Engage the clamp and connect the No. 4 inverter cooling hose to the fan with motor assembly.
  6. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
    2. Engage the clamp to connect the No. 2 radiator hose to the fan with motor assembly.
  7. CONNECT NO. 3 RADIATOR HOSE 
    1. Connect the No. 3 radiator hose to the radiator assembly and slide the clip to secure it.
    2. Engage the clamp to connect the No. 1 radiator hose to the fan with motor assembly.
  8. CONNECT NO. 6 WATER BY-PASS HOSE 
    1. Connect the No. 6 water by-pass hose to the radiator assembly.
  9. CONNECT NO. 4 WATER BY-PASS HOSE 
    1. Connect the No. 4 water by-pass hose to the radiator assembly and slide the clip to secure it.
  10. INSTALL NO. 2 RADIATOR AIR GUIDE 
    1. Install the No. 2 radiator air guide.
    2. Install the hood lock control cable assembly to the No. 2 radiator air guide.
  11. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Engage the 3 claws.
    2. Install the upper radiator support sub-assembly with the 5 bolts.

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

    3. Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
    4. Install the inlet hose with the bolt.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

    5. Connect the 2 horn connectors and vehicle approaching speaker assembly connector.
  12. INSTALL NO. 1 RADIATOR AIR GUIDE RH 
    1. Engage the guide and claw.
    2. Install the No. 1 radiator air guide RH with the clip.
  13. INSTALL NO. 1 RADIATOR AIR GUIDE LH 
    1. Engage the guide and claw.
    2. Install the No. 1 radiator air guide LH with the clip.
  14. INSTALL INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 20 [12/2019 - 11/2023] , or refer to PROCEDURE - Step 20 [11/2023 - ]

  15. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 6 [12/2019 - 09/2020] , or refer to PROCEDURE - Step 6 [09/2020 - ]

  16. INSTALL RADIATOR SHUTTER SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2019 - 09/2020] , or refer to INSTALLATION [09/2020 - 10/2021] , or refer to INSTALLATION [10/2021 - ]

  17. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  18. INSTALL FRONT BUMPER ENERGY ABSORBER 

    Refer to PROCEDURE - Step 6

  19. INSTALL HEADLIGHT ASSEMBLY 

    Refer to INSTALLATION [12/2019 - 09/2020] , or refer to INSTALLATION [09/2020 - ]

  20. ADD ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  21. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  22. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 62 [12/2019 - 10/2022] , or refer to PROCEDURE - Step 62 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 60 [11/2023 - ]

  23. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 63 [12/2019 - 10/2022] , or refer to PROCEDURE - Step 63 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 61 [11/2023 - ]

  24. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 

    Refer to PROCEDURE - Step 65 [12/2019 - 10/2022] , or refer to PROCEDURE - Step 65 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 63 [11/2023 - ]

  25. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 

    Refer to PROCEDURE - Step 64 [12/2019 - 10/2022] , or refer to PROCEDURE - Step 64 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 62 [11/2023 - ]

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