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Home >> Toyota >> 2021 >> Highlander LE, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (2GR-FKS) - Service Information (2 Of 2) >> Engine Unit >> Removal [12/2019 - 10/2022] >> Procedure

Removal [12/2019 - 10/2022]: Procedure

  1. REMOVE KNOCK CONTROL SENSOR 

    Refer to REMOVAL [12/2019 - 10/2022]

  2. REMOVE SENSOR WIRE 
    1. Disengage the 2 clamps and remove the bolt and sensor wire.
      GTY665987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. REMOVE VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 11

  5. REMOVE WATER BY-PASS HOSE ASSEMBLY 
    1. Slide the clip and remove the water by-pass hose assembly from the water inlet pipe.
      GTY936574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 3 WATER BY-PASS HOSE 
    1. Slide the clip and remove the No. 3 water by-pass hose from the water inlet pipe.
      GTY885449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 WATER BY-PASS HOSE 
    1. Slide the clip and remove the No. 2 water by-pass hose from the water outlet.
      GTY885444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE VENTILATION HOSE 
    1. GTY665986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Slide the clip and remove the ventilation hose from the PCV valve (ventilation valve sub-assembly).

  9. REMOVE NO. 2 VENTILATION HOSE 
    1. Slide the clip and remove the No. 2 ventilation hose from the cylinder head cover sub-assembly.
      GTY671738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE V-RIBBED BELT 

    Refer to PROCEDURE - Step 3

  11. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  12. REMOVE COMPRESSOR AND MAGNETIC CLUTCH 

    Refer to PROCEDURE - Step 6

  13. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. GTY766102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and No. 1 compressor mounting bracket from the cylinder block sub-assembly.

  14. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the 2 bolts and V-ribbed belt tensioner assembly.
      GTY766546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 4

  17. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick from the engine oil level dipstick guide.
    2. Remove the bolt and engine oil level dipstick guide from the camshaft housing sub-assembly LH and oil pan sub-assembly.
      GTY936568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.
      GTY885421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 5 CYLINDER BLOCK INSULATOR 
    1. Remove the No. 5 cylinder block insulator from the engine assembly.
      GTY685565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE DRIVE SHAFT BEARING BRACKET 
    1. Remove the 3 bolts and drive shaft bearing bracket from the cylinder block sub-assembly.
      GTY942731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for AWD
  20. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly LH.
      GTY885416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly.
      GTY885418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE WATER FILLER BRACKET 
    1. Remove the 2 bolts and water filler bracket from the camshaft housing sub-assembly LH.
      GTY766054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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